Fabrication of high-aspect-ratio polymer microstructures and hierarchical textures using carbon nanotube composite master molds

Scalable and cost effective patterning of polymer structures and their surface textures is essential to engineer material properties such as liquid wetting and dry adhesion, and to design artificial biological interfaces. Further, fabrication of high-aspect-ratio microstructures often requires controlled deep-etching methods or high-intensity exposure. We demonstrate that carbon nanotube (CNT) composites can be used as master molds for fabrication of high-aspect-ratio polymer microstructures having anisotropic nanoscale textures. The master molds are made by growth of vertically aligned CNT patterns, capillary densification of the CNTs using organic solvents, and capillary-driven infiltration of the CNT structures with SU-8. The composite master structures are then replicated in SU-8 using standard PDMS transfer molding methods. By this process, we fabricated a library of replicas including vertical micro-pillars, honeycomb lattices with sub-micron wall thickness and aspect ratios exceeding 50:1, and microwells with sloped sidewalls. This process enables batch manufacturing of polymer features that capture complex nanoscale shapes and textures, while requiring only optical lithography and conventional thermal processing. © 2011 The Royal Society of Chemistry.

Aberration correction in Spatial Light Modulator based mode multiplexers

The Spatial Light Modulator in a mode demultiplexer is used to measure the aberrations of the system in which it is installed before applying aberration correction to improve the insertion loss and modal extinction ratios. © 2013 OSA.

Aberration correction in spatial light modulator based mode multiplexers

The Spatial Light Modulator in a mode demultiplexer is used to measure the aberrations of the system in which it is installed before applying aberration correction to improve the insertion loss and modal extinction ratios. © 2013 OSA.

Aberration correction in spatial light modulator based mode multiplexers

The Spatial Light Modulator in a mode demultiplexer is used to measure the aberrations of the system in which it is installed before applying aberration correction to improve the insertion loss and modal extinction ratios. © 2013 OSA.

Aberration correction for free space optical communications using rectangular zernike modal wavefront sensing

A time multiplexed rectangular Zernike modal wavefront sensor based on a nematic phase-only liquid crystal spatial light modulator and specially designed for a high power two-electrode tapered laser diode which is a compact and novel free space optical communication source is used in an adaptive beam steering free space optical communication system, enabling the system to have 1.25 GHz modulation bandwidth, 4.6° angular coverage and the capability of sensing aberrations within the system and caused by atmosphere turbulence up to absolute value of 0.15 waves amplitude and correcting them in one correction cycle. Closed-loop aberration correction algorithm can be implemented to provide convergence for larger and time varying aberrations. Improvement of the system signal-to-noise-ratio performance is achieved by aberration correction. To our knowledge, it is first time to use rectangular orthonormal Zernike polynomials to represent balanced aberrations for high power rectangular laser beam in practice. © 2014 IEEE.

Holographic wavefront sensing and correction for free space optical communications

Using holographic techniques and a tapered laser, an optical wireless communication system with 4.6 degree angular coverage, 1.25GHz modulation bandwidth and the capability of sensing and correcting aberrations within system and from atmosphere is reported. © OSA 2013.