Chemical recycling of municipal packaging waste by pyrolysis

[EN]The present doctoral thesis centers on studying pyrolysis as a chemical recycling technique for rejected packaging waste fractions coming from separation and sorting plants. The pyrolysis experiments have been carried out in a lab-scale installation equipped with a 3.5 L semi-batch reactor and a condensation and collection system for the liquids and gases generated. In the present thesis, an experimental study on the conventional pyrolysis process applied to the aforementioned waste fractions has been conducted, as well as the study of non-conventional or advanced pyrolysis processes such as catalytic and stepwise pyrolysis. The study of the operating parameters has been carried out using a mixed plastics simulated sample, the composition of which is similar to that found in real fractions, and subsequently the optimized process has been applied to real packaging waste. An exhaustive characterization of the solids, liquids and gases obtained in the process has been made after each experiment and their potential uses have been established. Finally, an empirical model that will predict the pyrolysis yields (% organic liquid, % aqueous liquid, % gases, % char, % inorganic solid) as a function of the composition of the initial sample has been developed. As a result of the experimental work done, the requirements have been established for an industrial packaging waste pyrolysis plant that aims to be sufficiently versatile as to generate useful products regardless of the nature of the raw material.

Kautxu birziklatuzko materialek inpaktura duten erantzunaren simulazioa.

[EU]Ondorengo lanean ingeniaritzaren eremuan aurkitzen den eginkizunik garrantzitsuenetako bat egingo da: material berri bat karakterizatu. Hau da, errealitatean ikusten duguna era matematiko batean idatzi, edo beste era batean esanda, modelo matematiko bat lortu. Jorratuko den materiala kautxu birziklatua izango da, pneumatiko zaharretatik abiatuz egiten dena. Material honek, besteak beste, hurrengo abantailak ditu: produzitzeko erraza (beraz, prezio ekonomikoak, lehengaiak hondakin solidoak direla ikusita) eta inpakturako erantzun ona. Kautxu hau, beste erabileren artean, segurtasun-errailetan erabiltzen da, moto-gidariak ebaketetatik babesteko. Modelo matematikoa edo konstitutiboa lortzeko, lege hiperelastiko eta biskoelastikoetatik abiatuz, portaera bisko-hiperelastikorako lege bat proposatuko da. Lege hau deformazio handietarako eta deformazio abiadura handietarako aplikatu egingo da. Honen oinarria aurreko urteetan eskola honetako beste ikasleek eginiko gradu eta karrera amaierako lanak izango dira. Behin hau izanda, elementu finituetako software baten bidez simulatuko da, eta emaitza numerikoak esperimentalekin alderatuko dira. Honen bidez, modeloa hobetu ahal izango dugu, zehaztasun gehiago lortzeko asmoz.

Estudio del proceso de valorización energética de los residuos sólidos urbanos en una planta de incineración.

[ES]El objetivo de este Trabajo Fin de Grado consiste en estudiar el proceso desarrollado en la planta de incineración de residuos sólidos urbanos de Zabalgarbi (Bizkaia). La planta consiste en un ciclo combinado basado en una turbina de gas de 43 MW y una turbina de vapor de 56,5 MW. La importancia de su diseño recae en la adaptación de la tecnología de ciclo combinado de gas a la tecnología propia de una planta de valorización energética de residuos municipales. Es decir, se trata de un diseño innovador, del que surge un nuevo proceso industrial que permite dar solución a la problemática generada por los residuos producidos a la vez que se genera energía eléctrica. Gracias a este diseño, se consigue una mejora cualitativa y cuantitativa del rendimiento de la planta, ya que se obtiene energía eléctrica en dos etapas, además de un mejor aprovechamiento de los recursos. La tecnología utilizada para la incineración es el horno-caldera de parrilla deslizante. En este trabajo se analizarán los procesos integrados en la planta y se realizará el estudio energético de los equipos más significativos. Una vez realizada esta parte, se considerarán ciertas mejoras a incorporar en la instalación. Además, se desarrollará la metodología seguida para la realización del estudio así como la planificación y el presupuesto.

Energy Audit for an Old Industrial Building in Gävle

(English)The Swedish industrial sector has overcome the oil crisis and has maintained the energy use constant even though the production has grown. This has been achieved thanks to the development of several energy policies, by the Swedish government, towards the 2020 goals. This thesis carries on this path and performs an energy audit for an old industrial building in Gävle (Sweden) in order to propose different energy efficiency measures to use less energy while maintaining the thermal comfort. The building is in quite a bad shape and some of the areas are unused making them a waste of money. By means of the invoices provided by different companies, the information from the staff and some measures that have been carried out in-situ, the energy balance has been calculated from where conclusions have been drawn. Although it is an industrial building, the study is not going to be focused in the industrial process but in the building’s envelope and support processes, since the unit combines both production and office areas. Therefore, the energy balance is divided in energy supplies (district heating, free heating and sun irradiation) and energy losses (transmission, ventilation hot tap water and infiltrations). The results show that the most important supply is that of the DH whereas the most important losses are the transmission and infiltration. Thus, the measures proposed are focused on the reduction of this relevant parameters. The most important measures are the renovation of the windows, heating systems valves and the ventilation. The glazing of the dwelling is old and some of it is broken accounting for quite a large amount of the losses. The radiator valves are not properly working and there does not exist any temperature control. Therefore the installation of thermostatic valves turns out to be a must. Moreover, some part of the building has no mechanical ventilation but conserves the ducts. These could be utilized if they are connected to the workshop’s ventilation which is capable of generating sufficient flow for the entire building. Finally, although other measures could also be carried out, the ones proposed appear to be the essential ones. A further analysis should be carried out in order to analyze the payback time or investment capability of the company so as to decide between one measure or another. A market study for possible new tenants for the unused parts of the building is also advisable.