Desarrollo de sistemas de guiado en direcciones estacionarias basados en brújulas mecánicas

[ES]El South Pointing Chariot es un antiguo mecanismo de origen chino usado en sus inicios como instrumento de orientación, siendo su principal característica la existencia de un punto que siempre tiene velocidad angular absoluta nula. Tomando sus fundamentos como base, es posible realizar sistemas de guiado en direcciones estacionarias con múltiples aplicaciones en la actualidad, pudiendo usarse, por ejemplo, como sistema estabilizador. Para ello, debe realizarse su análisis cinemático, para comprender su funcionamiento, y comprobar que los resultados son correctos, pudiéndose hacer esto mediante un prototipo. La realización del prototipo engloba su diseño y posterior fabricación.

Chatter avoidance in the milling of thin floors with bull-nose end mills: Model and stability diagrams

The milling of thin parts is a high added value operation where the machinist has to face the chatter problem. The study of the stability of these operations is a complex task due to the changing modal parameters as the part loses mass during the machining and the complex shape of the tools that are used. The present work proposes a methodology for chatter avoidance in the milling of flexible thin floors with a bull-nose end mill. First, a stability model for the milling of compliant systems in the tool axis direction with bull-nose end mills is presented. The contribution is the averaging method used to be able to use a linear model to predict the stability of the operation. Then, the procedure for the calculation of stability diagrams for the milling of thin floors is presented. The method is based on the estimation of the modal parameters of the part and the corresponding stability lobes during the machining. As in thin floor milling the depth of cut is already defined by the floor thickness previous to milling, the use of stability diagrams that relate the tool position along the tool-path with the spindle speed is proposed. Hence, the sequence of spindle speeds that the tool must have during the milling can be selected. Finally, this methodology has been validated by means of experimental tests.