Producción de hidrogeno a partir de plasticos mediante pirólisis y reformado catalítico en línea

Los plásticos proporcionan claros beneficios a la sociedad, es un material de innegable utilidad presente en infinidad de productos de uso cotidiano . No obstante, p ese a no ser considerados resi duos peligrosos, los res i duos plásticos representan un problema ambiental global de creciente preocupación ya que la cultura del uso y desecho que prevalece hoy en día hac e que la generación de res i duos ocurra de manera masiva y conti nua . Además, e l plástico es un material inorgánico que tiene alta durabilidad. Se calcula que puede tardar entre 100 y 1000 años en degradarse d ependiendo del tipo de plástico, lo que supone que no se reincorpore fácilmente a los ciclos naturales, permaneciendo por largos periodos y afectando de diferentes maneras los lugares donde queda dispuesto. Por lo tanto, los impactos ambientales son acumulativos, de largo plazo y lejanos. El interés de reciclar los plá sticos surge por la necesidad de eliminar su dep ó sito en vertederos, donde dada su baja degradabilidad solo originan problemas medioambientales y de deterioro del paisaje. A nivel mundial , el principal impacto ambiental de los res i duos p lásticos es la contaminación de los océanos y mares. Es un impacto acumulativo que se presenta a largo plazo y cubre gran cantidad de espacios de todo el planeta. Se han encontrado cantidades substanciales de residuos contaminando los hábitats marinos desde los polos hasta el ecuador, desde costas remotas inhabitadas hasta costas altamente pobladas y áreas profundas del océano (Barnes y cols., 2009 ) . El bajo peso del plástico, que es una ventaja en las etapas de distri bución y consumo del producto plástico, se convierte en una problemática ambiental cuando los residuos plásticos navegan por corrientes subterráneas, ríos, mares y océanos.

Reformado de hidrocarburos logísticos sobre catalizadores de NiAl2O4 de prestaciones mejoradas

La obtención de corrientes ricas en hidrógeno se presenta como un reto de alto interés industrial ya que constituyen la alimentación de los sistemas de producción energética más prometedores a medio-largo plazo, las pilas de combustible. El avance en la implementación industrial de estos dispositivos está condicionado por la disponibilidad de fuentes de hidrógeno fácilmente disponibles y almacenables. Los combustibles logísticos (gas natural, gasolina y diesel) son recursos todavía abundantes cuya transformación química puede satisfacer esta demanda de hidrógeno. En este Trabajo Fin de Grado se plantea un estudio sobre diferentes estrategias de reformado (oxidación parcial, reformado con vapor de agua o reformado autotérmico) empleando espinelas de aluminato de níquel como catalizadores alternativos a los metales nobles (Rh)

MOFs basados en metaloporfirinas: diseño estructural orientado a la biomimetización de sus propiedades naturales

La Ciencia y Tecnología de Materiales tiene el reto permanente de desarrollar y mejorar materiales multifuncionales y respetuosos con el medio ambiente. En este sentido, los materiales de tipo MOF (Metal-Organic Framework) están siendo objeto de un gran interés, ya que las redes sólidas de coordinación (especialmente, las porosas) presentan aplicaciones en campos en los que la sociedad manifiesta una demanda creciente de ciencia y tecnología, como el almacenamiento y transporte de energía, la captura de gases con efecto invernadero, la catálisis heterogénea y la liberación controlada de fármacos, entre otros. En este contexto, el presente trabajo se planteó con el objetivo de desarrollar nuevos materiales de tipo MOF basados en metaloporfirinas, al objeto de mimetizar las funciones que desempeñan las mismas en los sistemas biológicos, con el fin de reproducirlas en el estado sólido. Para ello, se han escogido biometales como el hierro y el cobalto: característicos de estos sistemas, de bajo coste y medioambientalmente respetuosos. Por otra parte, las porfirinas seleccionadas han sido las siguientes: TPP (meso-tetra-4-fenilporfirina), TCPP (meso-tetra-4-carboxifenilporfirina) y TPPS (meso-tetra-4-sulfonatofenilporfirina). Estas tres moléculas conforman un conjunto de ligandos que difieren ligeramente en sus grupos funcionales. Asimismo, en ocasiones, se ha utilizado un ligando secundario dipiridínico (4,4´-bipiridina) que ha actuado como espaciador. El diseño de las síntesis se ha centrado tanto en las combinaciones adecuadas de metales y ligandos como en la selección de las técnicas de síntesis. Así, se han obtenido cinco nuevos compuestos, que se han sintetizado en condiciones solvotermales suaves o mediante radiación microondas. La caracterización preliminar de los mismos se ha llevado a cabo mediante análisis cuantitativo, espectroscopia infrarroja y Raman, difracción y fluorescencia de rayos X y medidas de densidad. El estudio estructural se ha realizado mediante difractometría de rayos X y el estudio térmico se ha llevado a cabo mediante termogravimetría y termodifractometría. En los casos en que ha resultado procedente, también se han caracterizado los compuestos mediante espectroscopia ultravioleta-visible (UV-Vis), Mössbauer y resonancia paramagnética electrónica (EPR) y mediante medidas de la susceptibilidad magnética. Asimismo, ocasionalmente, se han realizado cálculos mecano-cuánticos basados en la teoría del funcional de la densidad (DFT) y medidas catalíticas. El primero de los cinco compuestos obtenidos, de fórmula [FeTCPP], es quiral y destaca por ser la tercera estructura 2D publicada basada en esta porfirina. La formación de este compuesto está condicionada por la oxidación de los iones de hierro y por la existencia de grupos carboxílicos en la porfirina. Por otra parte, con la participación del espaciador 4,4´-bipiridina (bipy) se han obtenido tres redes 1D. Así, la estructura cristalina del compuesto ([FeTPPbipy]•)n se explica mediante la formación de radicales neutros que se estabilizan en un empaquetamiento que permite la formación de enlaces entre los grupos fenílicos de distintas cadenas. La formación de estos enlaces queda corroborada por la existencia de significativas interacciones antiferromagnéticas. Por otra parte, en el compuesto [CoTPP(bipy)]•([CoTPP])0.22•(TPP)0.78, la disposición de las cadenas deja grandes huecos en la red que se ocupan con porfirinas tanto coordinadas como sin coordinar. El tercero de estos compuestos 1D presenta la fórmula [CoTPPS0.5(bipy)(H2O)2]•6H2O y destaca porque la extensión de las cadenas se produce por la alternancia de dos tipos de octaedros de CoII. La naturaleza de los grupos sulfonato de la porfirina TPPS es determinante para comprender la intrincada red de enlaces de hidrógeno de este compuesto, que propician la formación de una red interpenetrada caracterizada por su gran estabilidad térmica (hasta los 370ºC). Finalmente, con la porfirina TCPP se ha obtenido un segundo compuesto de fórmula -O-[FeTCPP]2•nDMF (n≈ 16; DMF = dimetilformamida). El mismo presenta grandes cavidades (47% de porosidad) que diluyen la matriz magnética, caracterizada por fuertes interacciones antiferromagnéticas intradiméricas. Todo ello revela una inusual estructura superhiperfina, observada por espectroscopia EPR. El trabajo que se recoge en esta memoria constituye, por lo tanto, un “viaje” de mayor a menor dimensionalidad en las estructuras cristalinas. La guía de este viaje ha sido la búsqueda de propiedades catalíticas en sistemas heterogéneos. Así, el [CoTPP(bipy)]•([CoTPP])0.22•(TPP)0.78 obedece el enfoque de inmovilizar o anclar el catalizador en los huecos de la red. Sin embargo, la estrategia alternativa seguida para el compuesto m-O-[FeTCPP]2•nDMF (es decir, que el propio MOF actúe de catalizador) es la que ha aportado mejores y más prometedores resultados en lo que a catálisis heterogénea se refiere.

Auto-ensamblaje de unidades porfirínicas para la obtención de dispositivos supramoleculares

40 p. : il.

Advanced Reaction Systems for Hydrogen Production

[EN] This PhD work started in March 2010 with the support of the University of the Basque Country (UPV/EHU) under the program named “Formación de Personal Investigador” at the Chemical and Environmental Engineering Department in the Faculty of Engineering of Bilbao. The major part of the Thesis work was carried out in the mentioned department, as a member of the Sustainable Process Engineering (SuPrEn) research group. In addition, this PhD Thesis includes the research work developed during a period of 6 months at the Institut für Mikrotechnik Mainz GmbH, IMM, in Germany. During the four years of the Thesis, conventional and microreactor systems were tested for several feedstocks renewable and non-renewable, gases and liquids through several reforming processes in order to produce hydrogen. For this purpose, new catalytic formulations which showed high activity, selectivity and stability were design. As a consequence, the PhD work performed allowed the publication of seven scientific articles in peer-reviewed journals. This PhD Thesis is divided into the following six chapters described below. The opportunity of this work is established on the basis of the transition period needed for moving from a petroleum based energy system to a renewable based new one. Consequently, the present global energy scenario was detailed in Chapter 1, and the role of hydrogen as a real alternative in the future energy system was justified based on several outlooks. Therefore, renewable and non-renewable hydrogen production routes were presented, explaining the corresponding benefits and drawbacks. Then, the raw materials used in this Thesis work were described and the most important issues regarding the processes and the characteristics of the catalytic formulations were explained. The introduction chapter finishes by introducing the concepts of decentralized production and process intensification with the use of microreactors. In addition, a small description of these innovative reaction systems and the benefits that entailed their use were also mentioned. In Chapter 2 the main objectives of this Thesis work are summarized. The development of advanced reaction systems for hydrogen rich mixtures production is the main objective. In addition, the use and comparison between two different reaction systems, (fixed bed reactor (FBR) and microreactor), the processing of renewable raw materials, the development of new, active, selective and stable catalytic formulations, and the optimization of the operating conditions were also established as additional partial objectives. Methane and natural gas (NG) steam reforming experimental results obtained when operated with microreactor and FBR systems are presented in Chapter 3. For these experiments nickel-based (Ni/Al2O3 and Ni/MgO) and noble metal-based (Pd/Al2O3 and Pt/Al2O3) catalysts were prepared by wet impregnation and their catalytic activity was measured at several temperatures, from 973 to 1073 K, different S/C ratios, from 1.0 to 2.0, and atmospheric pressure. The Weight Hourly Space Velocity (WHSV) was maintained constant in order to compare the catalytic activity in both reaction systems. The results obtained showed a better performance of the catalysts operating in microreactors. The Ni/MgO catalyst reached the highest hydrogen production yield at 1073 K and steam-to-carbon ratio (S/C) of 1.5 under Steam methane Reforming (SMR) conditions. In addition, this catalyst also showed good activity and stability under NG reforming at S/C=1.0 and 2.0. The Ni/Al2O3 catalyst also showed high activity and good stability and it was the catalyst reaching the highest methane conversion (72.9 %) and H2out/CH4in ratio (2.4) under SMR conditions at 1073 K and S/C=1.0. However, this catalyst suffered from deactivation when it was tested under NG reforming conditions. Regarding the activity measurements carried out with the noble metal-based catalysts in the microreactor systems, they suffered a very quick deactivation, probably because of the effects attributed to carbon deposition, which was detected by Scanning Electron Microscope (SEM). When the FBR was used no catalytic activity was measured with the catalysts under investigation, probably because they were operated at the same WHSV than the microreactors and these WHSVs were too high for FBR system. In Chapter 4 biogas reforming processes were studied. This chapter starts with an introduction explaining the properties of the biogas and the main production routes. Then, the experimental procedure carried out is detailed giving concrete information about the experimental set-up, defining the parameters measured, specifying the characteristics of the reactors used and describing the characterization techniques utilized. Each following section describes the results obtained from activity testing with the different catalysts prepared, which is subsequently summarized: Section 4.3: Biogas reforming processes using γ-Al2O3 based catalysts The activity results obtained by several Ni-based catalysts and a bimetallic Rh-Ni catalyst supported on magnesia or alumina modified with oxides like CeO2 and ZrO2 are presented in this section. In addition, an alumina-based commercial catalyst was tested in order to compare the activity results measured. Four different biogas reforming processes were studied using a FBR: dry reforming (DR), biogas steam reforming (BSR), biogas oxidative reforming (BOR) and tri-reforming (TR). For the BSR process different steam to carbon ratios (S/C) from 1.0 to 3.0, were tested. In the case of BOR process the oxygen-to-methane (O2/CH4) ratio was varied from 0.125 to 0.50. Finally, for TR processes different S/C ratios from 1.0 to 3.0, and O2/CH4 ratios of 0.25 and 0.50 were studied. Then, the catalysts which achieved high activity and stability were impregnated in a microreactor to explore the viability of process intensification. The operation with microreactors was carried out under the best experimental conditions measured in the FBR. In addition, the physicochemical characterization of the fresh and spent catalysts was carried out by Inductively Coupled Plasma Atomic Emission Spectroscopy (ICP-AES), N2 physisorption, H2 chemisorption, Temperature Programmed Reduction (TPR), SEM, X-ray Photoelectron Spectroscopy (XPS) and X-ray powder Diffraction (XRD). Operating with the FBR, conversions close to the ones predicted by thermodynamic calculations were obtained by most of the catalysts tested. The Rh-Ni/Ce-Al2O3 catalyst obtained the highest hydrogen production yield in DR. In BSR process, the Ni/Ce-Al2O3 catalyst achieved the best activity results operating at S/C=1.0. In the case of BOR process, the Ni/Ce-Zr-Al2O3 catalyst showed the highest reactants conversion values operating at O2/CH4=0.25. Finally, in the TR process the Rh-Ni/Ce-Al2O3 catalyst obtained the best results operating at S/C=1.0 and O2/CH4=0.25. Therefore, these three catalysts were selected to be coated onto microchannels in order to test its performance under BOR and TR processes conditions. Although the operation using microreactors was carried out under considerably higher WHSV, similar conversions and yields as the ones measured in FBR were measured. Furthermore, attending to other measurements like Turnover Frequency (TOF) and Hydrogen Productivity (PROD), the values calculated for the catalysts tested in microreactors were one order of magnitude higher. Thus, due to the low dispersion degree measured by H2-chemisorption, the Ni/Ce-Al2O3 catalyst reached the highest TOF and PROD values. Section 4.4: Biogas reforming processes using Zeolites L based catalysts In this section three type of L zeolites, with different morphology and size, were synthesized and used as catalyst support. Then, for each type of L zeolite three nickel monometallic and their homologous Rh-Ni bimetallic catalysts were prepared by the wetness impregnation method. These catalysts were tested using the FBR under DR process and different conditions of BSR (S/C ratio of 1.0 and 2.0), BOR (O2/CH4 ratio of 0.25 and 0.50) and TR processes (at S/C=1.0 and O2/CH4=0.25). The characterization of these catalysts was also carried out by using the same techniques mentioned in the previous section. Very high methane and carbon dioxide conversion values were measured for almost all the catalysts under investigation. The experimental results evidenced the better catalytic behavior of the bimetallic catalysts as compared to the monometallic ones. Comparing the catalysts behavior with regards to their morphology, for the BSR process the Disc catalysts were the most active ones at the lowest S/C ratio tested. On the contrary, the Cylindrical (30–60 nm) catalysts were more active under BOR conditions at O2/CH4=0.25 and TR processes. By the contrary, the Cylindrical (1–3 µm) catalysts showed the worst activity results for both processes. Section 4.5: Biogas reforming processes using Na+ and Cs+ doped Zeolites LTL based catalysts A method for the synthesis of Linde Type L (LTL) zeolite under microwave-assisted hydrothermal conditions and its behavior as a support for heterogeneously catalyzed hydrogen production is described in this section. Then, rhodium and nickel-based bimetallic catalysts were prepared in order to be tested by DR process and BOR process at O2/CH4=0.25. Moreover, the characterization of the catalysts under investigation was also carried out. Higher activities were achieved by the catalysts prepared from the non-doped zeolites, Rh-Ni/D and Rh-Ni/N, as compared to the ones supported on Na+ and Cs+ exchanged supports. However, the differences between them were not very significant. In addition, the Na+ and Cs+ incorporation affected mainly to the Disc catalysts. Comparing the results obtained by these catalysts with the ones studied in the section 4.4, in general worst results were achieved under DR conditions and almost the same results when operated under BOR conditions. In Chapter 5 the ethylene glycol (EG) as feed for syngas production by steam reforming (SR) and oxidative steam reforming (OSR) was studied by using microchannel reactors. The product composition was determined at a S/C of 4.0, reaction temperatures between 625°C and 725°C, atmospheric pressure and Volume Hourly Space Velocities (VHSV) between 100 and 300 NL/(gcath). This work was divided in two sections. The first one corresponds to the introduction of the main and most promising EG production routes. Then, the new experimental procedure is detailed and the information about the experimental set-up and the measured parameters is described. The characterization was carried out using the same techniques as for the previous chapter. Then, the next sections correspond to the catalytic activity and catalysts characterization results. Section 5.3: xRh-cm and xRh-np catalysts for ethylene glycol reforming Initially, catalysts with different rhodium loading, from 1.0 to 5.0 wt. %, and supported on α-Al2O3 were prepared by two different preparation methods (conventional impregnation and separate nanoparticle synthesis). Then, the catalysts were compared regarding their measured activity and selectivity, as well as the characterization results obtained before and after the activity tests carried out. The samples prepared by a conventional impregnation method showed generally higher activity compared to catalysts prepared from Rh nanoparticles. By-product formation of species such as acetaldehyde, ethane and ethylene was detected, regardless if oxygen was added to the feed or not. Among the catalysts tested, the 2.5Rh-cm catalyst was considered the best one. Section 5.4: 2.5Rh-cm catalyst support modification with CeO2 and La2O3 In this part of the Chapter 5, the catalyst showing the best performance in the previous section, the 2.5Rh-Al2O3 catalyst, was selected in order to be improved. Therefore, new Rh based catalysts were designed using α-Al2O3 and being modified this support with different contents of CeO2 or La2O3 oxides. All the catalysts containing additives showed complete conversion and selectivities close to the equilibrium in both SR and OSR processes. In addition, for these catalysts the concentrations measured for the C2H4, CH4, CH3CHO and C2H6 by-products were very low. Finally, the 2.5Rh-20Ce catalyst was selected according to its catalytic activity and characterization results in order to run a stability test, which lasted more than 115 hours under stable operation. The last chapter, Chapter 6, summarizes the main conclusions achieved throughout this Thesis work. Although very high reactant conversions and rich hydrogen mixtures were obtained using a fixed bed reaction system, the use of microreactors improves the key issues, heat and mass transfer limitations, through which the reforming reactions are intensified. Therefore, they seem to be a very interesting and promising alternative for process intensification and decentralized production for remote application.

Auto-ensamblaje de unidades porfirínicas para la obtención de dispositivos supramoleculares

Comunicación presentada en: II Reunión de Jóvenes Cristalógrafos, 29 Sept-1 Oct de 2010, Bilbao, España

Modificación del sistema energético de la unidad móvil de donantes de osakidetza (CVTT)

[ES]Hoy en día los vehículos usados en la extracción de sangre utilizan un motor de combustión interna, no solamente para sus desplazamientos, sino también para generar electricidad con la que poder utilizar todos los aparatos del interior. Como consecuencia, el autobús es una fuente importante de ruidos y contaminación, ya que el motor diesel está funcionando durante las largas paradas en las que se realiza dicha actividad. El objetivo del proyecto es diseñar un sistema innovador basado en pilas de combustible que sirva para alimentar todos los equipos y dispositivos, evitando el ruido, las vibraciones y los gases contaminantes. Para ello y en primer lugar, será necesario estimar el consumo total del autobús. Tras esto, también se tomarán una serie de decisiones con el fin de mejorar la eficiencia energética del autobús. Finalmente, se hará un diseño del sistema energético, el cual debe incluir una pila de combustible, junto con todos sus sistemas asociados, y todas las especificaciones.

Reutilización de escoria negra de acería como soporte en biofiltros para la eliminación de H2S del biogás.

[EN]Due to the limitations associated with fossil fuels it is necessary to promote energy sources that are renewable as well as eco-friendly, such as biogas generated in anaerobic digesters. The biogas, composed principally of methane and CO2, is the result of the biodegradation of organic matter under anaerobic conditions. Its use as fuel is limited by the presence of minority compounds such as hydrogen sulphide (H2S); therefore, its pre-treatment is necessary. Currently there are various technologies for the removal of H2S from a gas stream, but most of them are based on physic-chemical treatments which have a number of drawbacks as reactive consumption, generation of secondary flows, etc. Biofiltration has been used as an efficient and low cost alternative to conventional purification processes, and excellent results for the degradation of H2S have been obtained. However process can be limited due to the progressive ageing of the support material, along with the loss of nutrients and other specific characteristics necessary for the good development of biomass. The purpose of this project is to develop a mixed support consisting of a mixture of an organic material and an inorganic support for its application in the removal of the H2S from biogas. This support material helps to optimize the characteristics of the bed and extend its lifespan. The development of such material will contribute to the implementation of biofiltration for treating biogas from anaerobic digesters for its use as biofuel. The inorganic material used is electric arc furnace (EAF) black slag, a by-product generated in large quantities in the production of steel in the Basque Country. Although traditionally the slag has been used in civil engineering, its physicochemical characteristics make it suitable for reuse as a filter medium in biofiltration. The main conclusion drawn from the experimental results is that EAF black slag is a suitable co-packing material in organic biofilters treating H2S-polluted gaseous streams. High pollutant removal rates have been achieved during the whole experimental period. The removal capacity recorded in biofilters with less inorganic material was higher than in those with higher slag portion. Nevertheless, all the biofilters have shown a satisfactory response even at high inlet loads (48 g·m-3·h-1), where the RE has not decreased over 82%.

Revisión bibliográfica del tratamiento de biogás por biofiltración.

[ES]En el siguiente trabajo se ha realizado una revisión bibliográfica en la que se muestran los resultados obtenidos al llevar a cabo la purificación del biogás y/o la eliminación del metano, en los casos en los que su valorización no sea posible, mediante métodos biológicos (biofiltración). Se recogen asimismo las diversas fuentes desde las que se genera el biogás (generación incontrolada o producción controlada) junto con las concentraciones típicas de todos los compuestos que pueden formar su composición. En la purificación del biogás se ha estudiado la eliminación de compuestos perjudiciales para el aprovechamiento energético del biogás, como son el sulfuro de hidrógeno (H2S), los mercaptanos y los siloxanos. Para el estudio de los compuestos a eliminar se ha diferenciado entre distintas configuraciones de biorreactores (biofiltros, biofiltros percoladores y biolavadores) y para cada una de ellas se han recogido datos representativos como la temperatura óptima de operación, las diferencias entre operar a pH ácido o básico (teniendo en cuenta que el pH natural de operación es ácido pero que en estas condiciones la solubilidad del H2S es menor y el relleno se deteriora con mayor rapidez). También se ha analizado la influencia de la cantidad de oxígeno necesario para garantizar la degradación total de los contaminantes y evitar la acumulación de depósitos de azufre, llegando incluso a necesitarse proporciones de O2/H2S de 49.2 para la oxidación completa del H2S. Se ha estudiado también la cantidad necesaria de nitrógeno (nutriente) en los procesos llevados a cabo en condiciones anaerobias (cercana a 200 mgN-NO3 -/L), así como el efecto que tienen los compuestos producidos en la oxidación parcial (azufre elemental (S0), metanol, formaldehido, etc.) en el funcionamiento del sistema.

Development of the heterogeneous catalysts for the production of levulinic acid from furfuryl alcohol

207 p.

SupraMOFs: Supramolecular porous materials assembled from metal-nucleobase discrete entities

289 p.

MOFs basados en CuII-PDC-bpe (PDC= 2,5-piridindicarboxilato, bpe= 1,2-di(4piridil)eteno): Cristaloquímica de redes 2D tipo Herringbone

Comunicación a congreso (póster): XXIV Simposio del Grupo Especializado de Cristalografía y Crecimiento Cristalino, GE3C. 23-26 de junio de 2014, Bilbao

Catálisis heterogenea en redes metaloporfírinicas: sistema MnII-TPPS (TPPS= meso-tetra(4-sulfonatofenil)-porfirina)

Comunicación: Póster presentado en el XXXV Congreso Bienal de la RSEQ (Real Sociedade Española de Química), celebrado en La Coruña, 19 - 23 de Julio de 2015

Biomasaren pirolisia eta erreformatu katalitikoa lerroan hidrogenoaren ekoizpenerako: Katalizatzaile desaktibatuaren analisia

[ES] Estudio de la pírolisis rápida de biomasa y reformado catalítico en línea para la producción de hidrógeno. Se estudia el efecto de la desactivacion del catalizador en la conversión de la reacción y en el rendimiento de los productos. Analisis y caracterización del catalizador desactivado.

Host-guest chemistry of solid coordination frameworks (SCFs) based on Copper(II)-Pyridine Ligands

283 p.