Loose Coupling Based Reference Scheme for Shop Floor-Control-System/Production-Equipment Integration.

Acoplamiento del sistema informático de control de piso de producción (SFS) con el conjunto de equipos de fabricación (SPE) es una tarea compleja. Tal acoplamiento involucra estándares abiertos y propietarios, tecnologías de información y comunicación, entre otras herramientas y técnicas. Debido a la turbulencia de mercados, ya sea soluciones personalizadas o soluciones basadas en estándares eventualmente requieren un esfuerzo considerable de adaptación. El concepto de acoplamiento débil ha sido identificado en la comunidad de diseño organizacional como soporte para la sobrevivencia de la organización. Su presencia reduce la resistencia de la organización a cambios en el ambiente. En este artículo los resultados obtenidos por la comunidad de diseño organizacional son identificados, traducidos y organizados para apoyar en la solución del problema de integración SFS-SPE. Un modelo clásico de acoplamiento débil, desarrollado por la comunidad de estudios de diseño organizacional, es resumido y trasladado al área de interés. Los aspectos claves son identificados para utilizarse como promotores del acoplamiento débil entre SFS-SPE, y presentados en forma de esquema de referencia. Así mismo, este esquema de referencia es presentado como base para el diseño e implementación de una solución genérica de acoplamiento o marco de trabajo (framework) de acoplamiento, a incluir como etapa de acoplamiento débil entre SFS y SPE. Un ejemplo de validación con varios conjuntos de equipos de fabricación, usando diferentes medios físicos de comunicación, comandos de controlador, lenguajes de programación de equipos y protocolos de comunicación es presentado, mostrando un nivel aceptable de autonomía del SFS. = Coupling shop floor software system (SFS) with the set of production equipment (SPE) becomes a complex task. It involves open and proprietary standards, information and communication technologies among other tools and techniques. Due to market turbulence, either custom solutions or standards based solutions eventually require a considerable effort of adaptation. Loose coupling concept has been identified in the organizational design community as a compensator for organization survival. Its presence reduces organization reaction to environment changes. In this paper the results obtained by the organizational de sign community are identified, translated and organized to support the SFS-SPE integration problem solution. A classical loose coupling model developed by organizational studies community is abstracted and translated to the area of interest. Key aspects are identified to be used as promoters of SFS-SPE loose coupling and presented in a form of a reference scheme. Furthermore, this reference scheme is proposed here as a basis for the design and implementation of a generic coupling solution or coupling framework, that is included as a loose coupling stage between SFS and SPE. A validation example with various sets of manufacturing equipment, using different physical communication media, controller commands, programming languages and wire protocols is presented, showing an acceptable level of autonomy gained by the SFS.

ISA S88 / Loose Coupling Based Solution for Production Control Software Reusability

A solution for the problem of reusability of software system for batch production systems is proposed. It is based on ISA S88 standard that prescribes the abstraction of elements in the manufacturing system that is equipment, processes and procedures abstraction, required to make a product batch. An easy to apply data scheme, compatible with the standard, is developed for management of production information. In addition to flexibility provided by the S88 standard, software system reusability requires a solution supporting manufacturing equipment reconfigurability. Toward this end a coupling mechanism is developed. A software tool, including these solutions, was developed and validated at laboratory level, using product manufacturing information of an actual plant.

LDP4j: a framework for the development of interoperable read-write linked data applications

Enterprises are increasingly using a wide range of heterogeneous information systems for executing and governing their business activities. Even if the adoption of service orientation has improved loose coupling and reusability, applications are still isolated data silos whose integration requires complex transformations and mediations. However, by leveraging Linked Data principles those data silos can now be seamlessly integrated, and this opens the door to new data-driven approaches for Enterprise Application Integration (EAI). In this paper we present LDP4j, an open souce Java-based framework for the development of interoperable read-write Linked Data applications, based on the W3C Linked Data Platform (LDP) specification.

Esquema de Referencia para Acoplamiento Débil entre Sistema Informático y Equipo de Producción

La meta de intercambiabilidad de piezas establecida en los sistemas de producción del siglo XIX, es ampliada en el último cuarto del siglo pasado para lograr la capacidad de fabricación de varios tipos de producto en un mismo sistema de manufactura, requerimiento impulsado por la incertidumbre del mercado. Esta incertidumbre conduce a plantear la flexibilidad como característica importante en el sistema de producción. La presente tesis se ubica en el problema de integración del sistema informático (SI) con el equipo de producción (EP) en la búsqueda de una solución que coadyuve a satisfacer los requerimientos de flexibilidad impuestas por las condiciones actuales de mercado. Se describen antecedentes de los sistemas de producción actuales y del concepto de flexibilidad. Se propone una clasificación compacta y práctica de los tipos de flexibilidad relevantes en el problema de integración SI-EP, con la finalidad de ubicar el significado de flexibilidad en el área de interés. Así mismo, las variables a manejar en la solución son clasificadas en cuatro tipos: Medio físico, lenguajes de programación y controlador, naturaleza del equipo y componentes de acoplamiento. Por otra parte, la característica de reusabilidad como un efecto importante y deseable de un sistema flexible, es planteada como meta en la solución propuesta no solo a nivel aplicación del sistema sino también a nivel de reuso de conceptos de diseño. Se propone un esquema de referencia en tres niveles de abstracción, que permita manejar y reutilizar en forma organizada el conocimiento del dominio de aplicación (integración SI-EP), el desarrollo de sistemas de aplicación genérica así como también la aplicación del mismo en un caso particular. Un análisis del concepto de acoplamiento débil (AD) es utilizado como base en la solución propuesta al problema de integración SI-EP. El desarrollo inicia identificando condiciones para la existencia del acoplamiento débil, compensadores para soportar la operación del sistema bajo AD y los efectos que ocasionan en el sistema informático los cambios en el conjunto de equipos de producción. Así mismo, se introducen como componentes principales del acoplamiento los componentes tecnológico, tarea y rol, a utilizar en el análisis de los requerimientos para el desarrollo de una solución de AD entre SI-EP. La estructura de tres niveles del esquema de referencia propuesto surge del análisis del significado de conceptos de referencia comúnmente reportados en la literatura, tales como arquitectura de referencia, modelo de referencia, marco de trabajo, entre otros. Se presenta un análisis de su significado como base para la definición de cada uno de los niveles de la estructura del esquema, pretendiendo con ello evitar la ambigüedad existente debido al uso indistinto de tales conceptos en la literatura revisada. Por otra parte, la relación entre niveles es definida tomando como base la estructura de cuatro capas planteada en el área de modelado de datos. La arquitectura de referencia, implementada en el primer nivel del esquema propuesto es utilizada como base para el desarrollo del modelo de referencia o marco de trabajo para el acoplamiento débil entre el SI y el EP. La solución propuesta es validada en la integración de un sistema informático de coordinación de flujo y procesamiento de pieza con un conjunto variable de equipos de diferentes tipos, naturaleza y fabricantes. En el ejercicio de validación se abordaron diferentes estándares y técnicas comúnmente empleadas como soporte al problema de integración a nivel componente tecnológico, tales como herramientas de cero configuración (ejemplo: plug and play), estándar OPC-UA, colas de mensajes y servicios web, permitiendo así ubicar el apoyo de estas técnicas en el ámbito del componente tecnológico y su relación con los otros componentes de acoplamiento: tarea y rol. ABSTRACT The interchangeability of parts, as a goal of manufacturing systems at the nineteenth century, is extended into the present to achieve the ability to manufacture various types of products in the same manufacturing system, requirement associated with market uncertainty. This uncertainty raises flexibility as an important feature in the production system. This thesis addresses the problem regarding integration of software system (SS) and the set of production equipment (PE); looking for a solution that contributes to satisfy the requirements of flexibility that the current market conditions impose on manufacturing, particularly to the production floor. Antecedents to actual production systems as well as the concept of flexibility are described and analyzed in detail. A practical and compact classification of flexibility types of relevance to the integration SS-EP problem is proposed with the aim to delimit the meaning of flexibility regarding the area of interest. Also, a classification for the variables involved in the integration problem is presented into four types: Physical media, programming and controller languages, equipment nature and coupling components. In addition, the characteristic of reusability that has been seen as an important and desirable effect of a flexible system is taken as a goal in the proposed solution, not only at system implementation level but also at system design level. In this direction, a reference scheme is proposed consisting of three abstraction levels to systematically support management and reuse of domain knowledge (SS-PE), development of a generic system as well as its application in a particular case. The concept of loose coupling is used as a basis in the development of the proposed solution to the problem of integration SS-EP. The first step of the development process consists of an analysis of the loose coupled concept, identifying conditions for its existence, compensators for system operation under loose coupling conditions as well as effects in the software system caused by modification in the set of production equipment. In addition coupling components: technological, task and role are introduced as main components to support the analysis of requirements regarding loose coupling of SS-PE. The three tier structure of the proposed reference scheme emerges from the analysis of reference concepts commonly reported in the literature, such as reference architecture, reference model and framework, among others. An analysis of these concepts is used as a basis for definition of the structure levels of the proposed scheme, trying to avoid the ambiguity due to the indiscriminate use of such concepts in the reviewed literature. In addition, the relation between adjacent levels of the structure is defined based on the four tiers structure commonly used in the data modelling area. The reference architecture is located as the first level in the structure of the proposed reference scheme and it is utilized as a basis for the development of the reference model or loose coupling framework for SS-PE integration. The proposed solution is validated by integrating a software system (process and piece flow coordination system) with a variable set of production equipment including different types, nature and manufacturers of equipment. Furthermore, in this validation exercise, different standards and techniques commonly used have been taken into account to support the issue of technology coupling component, such as tools for zero configuration (i.e. Plug and Play), message queues, OPC-UA standard, and web services. Through this part of the validation exercise, these integration tools are located as a part of the technological component and they are related to the role and task components of coupling.

Accurate pedestrian indoor navigation by tightly coupling foot-mounted IMU and RFID measurements

We present a new method to accurately locate persons indoors by fusing inertial navigation system (INS) techniques with active RFID technology. A foot-mounted inertial measuring units (IMUs)-based position estimation method, is aided by the received signal strengths (RSSs) obtained from several active RFID tags placed at known locations in a building. In contrast to other authors that integrate IMUs and RSS with a loose Kalman filter (KF)-based coupling (by using the residuals of inertial- and RSS-calculated positions), we present a tight KF-based INS/RFID integration, using the residuals between the INS-predicted reader-to-tag ranges and the ranges derived from a generic RSS path-loss model. Our approach also includes other drift reduction methods such as zero velocity updates (ZUPTs) at foot stance detections, zero angular-rate updates (ZARUs) when the user is motionless, and heading corrections using magnetometers. A complementary extended Kalman filter (EKF), throughout its 15-element error state vector, compensates the position, velocity and attitude errors of the INS solution, as well as IMU biases. This methodology is valid for any kind of motion (forward, lateral or backward walk, at different speeds), and does not require an offline calibration for the user gait. The integrated INS+RFID methodology eliminates the typical drift of IMU-alone solutions (approximately 1% of the total traveled distance), resulting in typical positioning errors along the walking path (no matter its length) of approximately 1.5 m.