Asymmetric propagation of airblast from bench blasting

This paper investigates the propagation of airblast from quarry blasting. Peak overpressure is calculated as a function of blasting parameters (explosive mass per delay and velocity at which the detonation sequence proceeds along the bench) and polar coordinates of the point of interest (distance to the blast and azimuth with respect to the free face of the blast). The model is in the form of the product of a classical scaled distance attenuation law times a directional correction factor. The latter considers the influence of the bench face, and attenuates overpressure at the top level and amplifies it at the bottom. Such factor also accounts for the effect of the delay by amplifying the pressure in the direction of the initiation sequence if the velocity of initiation exceeds half the speed of sound and up to an initiation velocity in the range of the speed of sound. The model has been fitted to an empirical data set composed by 134 airblast records monitored in 47 blasts at two quarries. The measurements were made at distances to the blast less than 450 m. The model is statistically significant and has a determination coefficient of 0.869

Soil fragmentation study applying different tillage systems

Runoff generation depends on rainfall, infiltration, interception, and surface depressional storage. Surface depressional storage depends on surface microtopography, usually quantified trough soil surface roughness (SSR). SSR is subject to spatial and temporal changes that create a high variability. In an agricultural environment, tillage operations produce abrupt changes in roughness. Subsequent rainfall gradually decreases roughness. Beside it, local variation in soil properties and hydrology cause its SSR to vary spatially at different scales. The methods commonly used to measure it involve collecting point elevations in regular grids using laser profilers or scanners, digital close range stereo-photogrammetry and terrestrial laser scanning or LIDAR systems. In this case, a laser-scanning instrument was used to obtain representative digital elevation models (DEMs) at a grid resolution of 7.2x7.2mm that cover an area of 0.9x0.9m. The DEMs were obtained from two study sites with different soils. The first study site was an experimental field on which five conventional tillage methods were applied. The second study site was a large olive orchard with trees planted at 7.5x5.0m and bare soils between rows. Here, three tillage treatments were applied. In this work we have evaluated the spatial variability of SSR at several scales studying differences in height calculated from points separated by incremental distances h were raised to power values q (from 0 to 4 in steps of 0.1). The q = 2 data were studied as a semivariogram model. The logarithm of average differences plotted vs. log h were characterized by their slope, ?(q). Structure functions [?(q) vs. q] were fitted showing that data had nonlinear structure functions typical of multiscale phenomena. Comparisson of the two types of soil in their respective structure functions are shown.

Estudio de la capacidad de arranque de una dinamita gelatinosa frente a una dinamita de seguridad

The objective of this project is to show that the permissible explosive called 20 SR is able to pull out the coal in the normal conditions of blasting in a satisfactory way and to set up the equivalence between the 20 SR and gelatin dynamite (Goma 2 ECO). To achieve this goal some blasting were done, changing the conditions of the blasting and the powder factor for the 20 SR. To analyze the fragmentation base on the analysis of the images of the rock blasted, a commercial software was used. The results from this analysis were compared with the results from the theoretical model for fragmentation created by Kuz – Ram. After all, it was showed that the 20 SR explosive is able to pull out the coal for different coal rock compositions. As the result of this project we can conclude that the 20 SR seems to be able to pull out the coal in normal blasting conditions, using the powder factor as a proportion of the “ballistic mortar” between the two explosives.

Estudio de la capacidad de arranque de una dinamita gelatinosa frente a una dinamita de seguridad

El presente proyecto pretende demostrar que el explosivo de seguridad 20 SR es capaz de arrancar el carbón de forma satisfactoria en las condiciones de disparo habituales y establecer la equivalencia práctica de dicho explosivo con una dinamita gelatinosa (Goma 2ECO). Para conseguir este objetivo se realizaron una serie de voladuras, variando las condiciones de disparo y los consumos específicos de la dinamita de seguridad. Se utilizó un software de análisis fotográfico para el estudio de la fragmentación en la pila y también se compararon los resultados obtenidos con el modelo teórico de fragmentación de Kuz – Ram. Los resultados demostraron la capacidad de arranque de la dinamita de seguridad, para diferentes composiciones de carbón. Del estudio parece deducirse que la dinamita de seguridad 20 SR es capaz de arrancar el carbón en condiciones de disparo habituales utilizando un consumo específico proporcional a la relación de la potencia del péndulo balístico de ambos explosivos. ABSTRACT The objective of this project is to show that the permissible explosive called 20 SR is able to pull out the coal in the normal conditions of blasting in a satisfactory way and to set up the equivalence between the 20 SR and gelatin dynamite (Goma 2 ECO). To achieve this goal some blasting were done, changing the conditions of the blasting and the powder factor for the 20 SR. To analyze the fragmentation base on the analysis of the images of the rock blasted, a commercial software was used. The results from this analysis were compared with the results from the theoretical model for fragmentation created by Kuz – Ram. After all, it was showed that the 20 SR explosive is able to pull out the coal for different coal rock compositions. As the result of this project we can conclude that the 20 SR seems to be able to pull out the coal in normal blasting conditions, using the powder factor as a proportion of the “ballistic mortar” between the two explosives.

Optimización de la producción de la fase de avance en el túnel de Seiró (Ourense)

Este proyecto desarrolla una metodología de toma de datos y análisis para la optimización de la producción de la fase de avance de construcción del túnel de Seiró. Este túnel forma parte de las obras de construcción de la línea ferroviaria de alta velocidad corredor norte-noroeste a su paso por la provincia de Ourense. Mediante el análisis de diversos parámetros del diseño de la voladura, en la construcción de un túnel de 73 m2 de sección, en roca granítica, se pretende optimizar el tiempo de ciclo de excavación. Se estudia la variación de la fragmentación, el contorno y el avance obtenido y la influencia sobre estos parámetros del esquema de tiro y el tipo de cuele empleados y sus repercusiones en el tiempo de ciclo. El resultado del análisis concluye que el esquema de tiro óptimo, entre los usados, está formado por 112 barrenos de 51 mm de diámetro, con un cuele de 4 barrenos vacíos, que da lugar a mejores resultados de avance, contorno y fragmentación sin afectar negativamente al tiempo de ciclo. ABSTRACT This project develops a methodology for excavation cycle optimization by collecting and analyzing operational data for Seiró Tunnel construction site. This tunnel is included in construction project of high speed railway, located in N-NW direction, in Ourense province. Analyzing several blasting design parameters from the construction of a 73 m2 tunnel, in granitic rock, allows the optimization of cycle time. Variations in fragmentation, contour and advance length and influence about those parameters from blasting design und cut type used and its impact in the cycle time. Analysis results show up the best blasting design, among used, is formed of 112 holes 51 mm diameter, and a parallel cut with 4 empty holes. This configuration achieves the best fragmentation, contour and advance length without negative effects in time cycle

Prediction of near field overpressure from quarry blasting

This paper investigates the propagation of airblast or pressure waves in air produced by bench blasting (i.e. detonation of the explosive in a row of blastholes, breaking the burden of rock towards the free vertical face of the block). Peak overpressure is calculated as a function of blasting parameters (explosive mass per delay and velocity at which the detonation sequence proceeds along the bench) and the polar coordinates of the position of interest (distance to the source and azimuth with respect to the free face). The model has been fitted to empirical data using linear least squares. The data set is composed of 122 airblast records monitored at distances less than 400 m in 41 production blasts carried out in two quarries. The model is statistically significant and has a determination coefficient of 0.87. The formula is validated from 12 airblast measurements gathered in five additional blasts.

Environmental risk assessment in open pit blasting operations: compliance with ISO 31010:2010

All activities of an organization involve risks that should be managed. The risk management process aids decision making by taking account of uncertainty and the possibility of future events or circumstances (intended or unintended) and their effects on agreed objectives. With that idea, new ISO Standard has been drawn up. ISO 31010 has been recently issued which provides a structured process that identifies how objectives may be affected, and analyses the risk in term of consequences and their probabilities before deciding on whether further treatment is required. In this lecture, that ISO Standard has been adapted to Open Pit Blasting Operations, focusing in Environmental effects which can be managed properly. Technique used is Fault Tree Analysis (FTA), which is applied in all possible scenarios, providing to Blasting Professionals the tools to identify, analyze and manage environmental effects in blasting operations. Also this lecture can help to minimize each effect, studying each case. This paper also can be useful to Project Managers and Occupational Health and Safety Departments (OH&S) because blasting operations can be evaluated and compared one to each other to determine the risks that should be managed in different case studies. The environmental effects studied are: ground vibrations, flyrock and air overpressure (airblast). Sometimes, blasting operations are carried out near populated areas where environmental effects may impose several limitations on the use of explosives. In those cases, where these factors approach certain limits, National Standards and Regulations have to be applied.

Optimización de voladuras en cantera de caliza

La optimización, es el proceso de buscar la mejor solución para un problema dado. En el ámbito de los explosivos, la optimización de voladuras es el proceso de obtener los mejores resultados para alcanzar una serie de objetivos, como pueden ser una fragmentación determinada, un vuelco específico, etc., buscando la eficiencia económica. El objetivo de este proyecto es optimizar las voladuras de una cantera de caliza en la provincia de Sevilla, que abastece a una planta de tratamiento que necesita materiales con un rango de tamaños específico. Esta planta de tratamiento obtiene un producto terminado de cal y otro de árido de caliza. Actualmente el todo-uno obtenido de la cantera no cumple estrictamente con este rango de tamaños, por lo que se han propuesto una serie de cambios en las voladuras que optimicen el proceso general de arranque, carga y transporte, con el objetivo final de aumentar el beneficio económico de la empresa. Por último, para tener una idea de los resultados esperados se ha realizado una comparativa de la fragmentación esperada utilizando el Modelo de Kuz-Ram, que nos indica la homogeneidad o la heterogeneidad de los fragmentos de roca volada y de esta forma tener una medida del éxito de la optimización. ABSTRACT The optimization is the process to find the best solution for a problem. In the explosive´s area, the blasting optimization is the process to search the best results to reach defined objectives (like a specified fragmentation or determined roll-over) looking for the economic efficiency. The objective of this project is the optimized blasting in a limestone quarry situated in the province of Seville. This quarry supplies a treatment plant that requires materials with a determined range of sizes. This plant gets two different types of products: a product of cal and a product of limestone. Currently, the materials retrieved in the quarry doesn´t achieve the range of size necessary. Because of this is the reason have been proposed several changes in the blasting for optimizing the results; the final objective is increase the economic benefit of the company. Finally, for checking the results have been realized a fragmentation comparative using the Kuz-Ram model. This model show homogeneity or heterogeneity the rock fragments and sample the exit or the failure of the optimization

Evaluación del funcionamiento de sistemas de análisis digital de imágenes - wipfrag (edición manual) y split online

En minería, la estimación de la curva granulométrica del escombro de voladura es importante para evaluar el diseño, ejecución y optimización de la misma. Para ello, actualmente se usan sistemas digitales de fotografías que obtienen dicha curva a partir de imágenes tomadas por una cámara. En este proyecto se ha analizado la fragmentación de seis voladuras realizadas en el año 2012 en la cantera “El Aljibe” situada en el término municipal de Almonacid de Toledo con un sistema automático en línea (Split Online) y con un software de otra compañía (WipFrag) que permite la edición manual de las imágenes. Han sido analizadas 120 imágenes de seis voladuras, elegidas aleatoriamente. Tras el estudio granulométrico, se observa que las curvas granulométricas obtenidas con ambos sistemas, estadísticamente, no son la misma en la mayor parte de la curva, por tanto, se analiza una posible relación entre los tamaños característicos X50 y X80, llegando a la conclusión de que ninguno de los sistemas es totalmente fiable, y es necesario calibrar los sistemas con datos de fragmentación reales obtenidos por medio de básculas. Abstract In mining, the estimate of the granulometric curve blasting debris is very important to evaluate the design, implementation and optimization of it. Currently, for the obtaining of this curves are used digital system of pictures taken by a camera. In this project, the fragmentation of six rock blasting were analyzed. The rock blastings are executed in 2012 in the quarry “El Aljibe” located in Almonacid de Toledo, with a automatic online system (Split Online) and a manual editing software (WipFrag). 120 randomly selected pictures have been analyzed. After the granulometric study, it appears that the size distribution curves obtained with both systems, statistically, are not the same, then, a possible relationship between the feature sizes X50 and X80 is analyzed, concluding that none of the systems is fully reliable, and systems must be calibrated with real data fragmentation obtained from data scales.

Diseño y ejecución de voladuras en la mina Aguablanca

Este proyecto tiene por objeto definir el diseño y ejecución de voladuras-tipo, que han sido llevadas a cabo en la mina Aguablanca (Badajoz),tanto de contorno como de producción. El diseño teórico de los diferentes parámetros (malla, consumo específico y cantidad de explosivo) necesarios para la ejecución de las voladuras se han llevado a cabo siguiendo la metodología de diferentes manuales sobre perforación y voladura y han sido ajustados a las necesidades reales del proyecto con el fin de mejorar los resultados de fragmentación, desplazamiento, esponjamiento y proyecciones de las voladuras. Los resultados obtenidos inicialmente en los cálculos teóricos de diseño de los distintos tipos de voladura no conducían a resultados óptimos. Para optimizar los resultados se han tenido que modificar algunos de los parámetros anteriormente mencionados. El Técnico debe tener capacidad para aplicar variaciones día a día que permitan mejorar los resultados obtenidos inicialmente en el cálculo teórico. ABSTRACT The project shows the design and implementation of contour and production blasts in the Mine Aguablanca (Badajoz, Spain). The explosive initial design of the blasts, including drilling pattern, powder factor and explosive charging pattern has been done following well known drilling and blasting calculations methods. As the initial theoretical values can lead to non-optimal results, the blast design has been modified by trial and error tests to achieve the desire rock fragmentation, swelling and minimize fly rocks. A good Blasting Technician must be able to adapt and modify, every day if needed, theoretical methodologies in order to cover the mining production necessitie.

Computer Simulation of Packing of Particles with Size Distributions Produced by Fragmentation Processes

Fragmentation schemes inspired by theoretical results and conjectures of Kolmogorov are applied to produce particle size distributions of different natures, depending on fragmentation parameters. A two-dimensional computer simulation method of packing is applied to the resulting distributions and the void fraction is evaluated. The relationship between the void fraction and characteristic parameters of the fragmentation process is studied.

Computer simulation of packing of particles with size distributions produced by fragmentation processes

Fragmentation schemes inspired by theoretical results and conjectures of Kolmogorov are applied to produce particle size distributions of different natures, depending on fragmentation parameters. A two-dimensional computer simulation method of packing is applied to the resulting distributions and the void fraction is evaluated. The relationship between the void fraction and characteristic parameters of the fragmentation process is studied.