Stresses and stability of a mine paste fill

Se describe el comportamiento de los rellenos de pasta de las cámaras primarias de la mina de Aguas Teñidas y se calcula la resistencia que deben tener dichos rellenos para que no se desmoronen las paredes de los mismos que quedan expuestas al extraer las cámaras secundarias.Abstract:This article presents the study carried out at an underground mine to understand the stress distribution in the paste fills and to calculate the stability of the paste walls. The mine is operated using sublevel stopes. Three-dimensional numerical models designed with the FLAC 3D software are used to study the distribution of the vertical stresses in the paste. The numerical models have demonstrated that an arc-like effect is produced in the paste fills of the primary stopes. This effect relieves the vertical stresses and increases the stability of the exposed paste wall fill. Based on the results of the numerical models, in the 30m high secondary stopes, the arc effect starts to be evident only in paste walls with a width/height ratio lower than 0.8. 3-D calculations show that the use of Mitchell, R. J. et al. (1982) formula may be risky when estimating the fill stability in secondary stopes.

Sistema de gestión de las aguas del complejo minero de carbón de S.A.M.C.A. en la Val de Ariño (Teruel)

La finalidad de este proyecto consiste en realizar un estudio de la gestión del agua del complejo minero de carbón que SAMCA tiene en Ariño, así como recoger distintas iniciativas de mejora para su optimización en la actualidad. Por otro lado, también se pretende analizar la problemática de la posible clausura de la mina de interior “Sierra de Arcos”, una de las principales aportadoras de agua al sistema, y se presentan las posibles opciones para el aprovechamiento óptimo de las aguas superficiales y subterráneas de cara al futuro de la explotación para garantizar un balance hídrico en el que los aportes y los consumos de agua estén equilibrados. Después de este exhaustivo análisis, se deciden cuáles son las mejores opciones desde un punto de vista tanto técnico como económico. ABSTRACT The purpose of this Project is to carry out a study about the management of SAMCA´s coalmine complex in Ariño, as well as gathering a range of initiatives to help optimizing the present system. Additionally, the study sets out to analyze the possible problems arising from the closing of “Sierra de Arcos” underground mine, contributor of one of the main sources of water into the system. Based on the analysis, a series of possible options are presented to reach the ideal utilization of the superficial and underground water. These proposals aim to ensure an optimal water balance sheet between the water contributions and the water consumptions. The results obtained from this exhaustive analysis are used to reach a conclusion for the project by presenting what are considered the best options from both, a technical and an economic point of view.

Optimización y modelización del circuito de ventilación de una mina subterránea

Este documento presenta los parámetros necesarios referentes a la ventilación de una mina subterránea, la normativa aplicable a este tipo de instalaciones, así como los procedimientos e instrumentación básicos para la medida de aforos. Todo ello va encaminado a cuantificar el circuito de ventilación de una mina subterránea para realizar de forma eficiente una modelización de la ventilación. Se presenta además un caso práctico de simulación optimizada a partir de parámetros para una ampliación de un nuevo nivel en una explotación. Esta optimización está caracterizada de forma económicamente eficiente. This paper presents the necessary parameters concerning ventilation of an underground mine, the regulations applicable to such facilities and basic procedures and instrumentation for measuring capacities. All of this is aimed at quantifying the ventilation circuit of an underground minefor efficiently modeling of ventilation. A case of optimized simulation is also presented based on parameters for amplifying a new level in an underground mine. This optimization is economically characterized on an efficient way.

Estudio de las distribuciones tensionales y de las resistencias de los rellenos de pasta de la mina subterránea de Aguas Teñidas (Huelva)

This thesis presents the study carried out at an underground mine to understand the stress distribution in the paste fills and to calculate the stability of the paste walls in the primary and secondary stopes. The mine is operated using sublevel stopes and fan blasting. The primary and secondary stopes are 20m wide, 30m high and between 20 and 60m long. Three-dimensional numerical models designed with the FLAC 3D software programme are used to study the distribution of the vertical stresses in the paste walls exposed in the primary and secondary stopes, and their evolution as the mining advance increases. The numerical models have demonstrated that an arc-like effect is produced in the paste fills of the primary stopes, that is, those which have either lateral walls in mineral or rock. This effect relieves the vertical stresses and increases the stability of the exposed paste wall fill. From the study, it is deduced that in this type of stope, the fill stability can be calculated using the formula established by Mitchell, (Mitchell, Olsen, and Smith 1982, 14-28). Based on the results of the numerical models, in the 30m high secondary stopes, the arc effect starts to be evident only in paste walls with a width/height ratio lower than 0.7. 3-D calculations show that the use of Mitchell formula may be risky when estimating the fill stability in secondary stopes. Therefore, in these cases, the traditional two-dimensional method for calculating the stability of vertical slopes on cohesive saturated soils in the short term should be used. However this method may give conservative results for paste walls in secondary stopes with a width/height ratio below 0.5. RESUMEN Esta Tesis presenta el estudio realizado en la mina subterránea de Aguas Teñidas (Huelva, España) para comprender la distribución de tensiones en los rellenos de pasta y calcular la estabilidad de las paredes de pasta en las cámaras primarias y secundarias. El método de explotación utilizado en esta mina es el de cámaras con subniveles y voladura en abanico. Las cámaras primarias y secundarias tienen una anchura de 20 m, una altura de 30 m y una longitud variable entre 20 y 60 m. Mediante modelos numéricos tridimensionales realizados con el programa FLAC 3D se ha estudiado la distribución de las tensiones verticales en las paredes de pasta que quedan expuestas en las cámaras primarias y secundarias, y su evolución a medida que aumenta la superficie explotada. La modelización numérica ha puesto de manifiesto que se produce efecto arco en los rellenos de pasta de las cámaras primarias, o sea, aquellas que tienen ambos hastiales en mineral o en roca. Este efecto aligera las tensiones verticales y aumenta la estabilidad del relleno de la pared de pasta expuesta. De acuerdo con los resultados de los modelos numéricos, en las cámaras secundarias de 30 m de alto, el efecto arco empieza a manifestarse solamente en las paredes de pasta de relación anchura/altura menor de 0,7. Los cálculos realizados en tres dimensiones indican que la fórmula de Mitchell (Mitchell, Olsen, y Smith 1982, 14-28) puede resultar arriesgada para estimar la estabilidad del relleno en este tipo de cámaras. Por consiguiente, se recomienda utilizar en estos casos el método que tradicionalmente se ha empleado para calcular la estabilidad de taludes verticales en suelos cohesivos a corto plazo, en dos dimensiones. Aunque este método puede resultar conservador para paredes de pasta de cámaras secundarias con una relación anchura/altura inferior a 0,5. Para usar relleno de pasta para el sostenimiento en minería subterránea hay que tener en cuenta el cálculo de los parámetros de diseño, optimización de la mezcla, cualidades de bombeo y la operación de transporte al interior de la mina. Los gastos de ésta operación minera son importantes ya que pueden representar hasta de 20%.

Lithogeochemistry and fluid flow in the epithermal Veta Rublo base metal-silver deposit, Chonta Mine (Huancavelica, Perú)

The Chonta Mine (75º00’30” W & 13º04’30”S, 4495 to 5000 m absl), owned by Compañía Minera Caudalosa, operates a polymetallic Zn-Pb-Cu-Ag vein system of the low sulphidation epithermal type, hosted by cenozoic volcanics of dacitic to andesitic composition (Domos de Lava Formation). Veta Rublo, one of the main veins of the system, is worked underground to nearly 300 m. It strikes 60-80º NE and dips 60-70º SE; its width varies between 0.30 and 2.20m, and it crops out along 1 km, but is continued along strike by other veins, as Veta Caudalosa, for some 5 km. Typical metal contents are 7% Zn, 5% Pb, 0.4% Cu and 3 oz/t Ag, with quartz, sericite, sphalerite, galena, pyrite, chalcopyrite, fahlore as main minerals, and minor carbonate and sulphosalts.

Application of protection means against explosions in underground mines

Underground coal mines explosions generally arise from the inflammation of a methane/air mixture. This explosion can also generate a subsequent coal dust explosion. Traditionally such explosions have being fought eliminating one or several of the factors needed by the explosion to take place. Although several preventive measures are taken to prevent explosions, other measures should be considered to reduce the effects or even to extinguish the flame front. Unlike other protection methods that remove one or two of the explosion triangle elements, namely; the ignition source, the oxidizing agent and the fuel, explosion barriers removes all of them: reduces the quantity of coal in suspension, cools the flame front and the steam generated by vaporization removes the oxygen present in the flame. The present paper is essentially based on the comprehensive state-of–the-art of Protective Systems in underground coal mines, and particularly on the application of Explosion Barriers to improve safety level in Spanish coal mining industry. After an exhaustive study of series EN 14591 standards covering explosion prevention and protection in underground mines, authors have proven explosion barriers effectiveness in underground galleries by Full Scale Tests performed in Polish Barbara experimental mine, showing that the barriers can reduce the effects of methane and/or flammable coal dust explosions to a satisfactory safety level.

Extensive boiling as a precipitation mechanism for precious and base metal ores, Bienaventurada Mine, Huancavelica, Perú

The Bienaventurada mine operates a polymetallic Ag-Pb-Zn (Cu, Au) vein system of the low sulphidation epithermal type. Fluid inclusions, FI, are abundant in quartz, sphalerite and adularia. FI petrography demonstrates typical primary growth zoning which occurs frequently in crystalline quartz, and defines the most common primary FI. These are usually very small, but several types of primary, P, and secondary, S, FI Assemblages (FIAs) comprising FI of measurable size (3 to > 100 μm) can also be identified through careful petrographic work. The fluids are aqueous and undersaturated, and no evidence of CO2 was found; the degree of fill is usually high (~70-80 %) in the L-rich inclusions, but extremely low in V-rich inclusions. The measured microthermometric values are very consistent in the FIAs selected; they are for the most part roughly similar in the P and S assemblages: the median is typically ~258ºC for total homogenization temperatures, Th, and -1.5 ºC for ice melting temperatures, Tm (corresponding to 2.57 wt% NaCl eq). The widespread occurrence of L-rich and V-rich FI in the same FIA and the consistent Th values point to an extensive boiling system along the vein. In these conditions, Th equals T of trapping, and the ores are assumed to have been precipitated from an aqueous low salinity boiling fluid, of likely meteoric origin, at some 250-280º C, under ~500 m hydrostatic head.

Real Options: A Tool for Managing Technical Risk in a Mine Plan

NPV is a static measure of project value which does not discriminate between levels of internal and external risk in project valuation. Due to current investment project?s characteristics, a much more complex model is needed: one that includes the value of flexibility and the different risk levels associated with variables subject to uncertainty (price, costs, exchange rates, grade and tonnage of the deposits, cut off grade, among many others). Few of these variables present any correlation or can be treated uniformly. In this context, Real Option Valuation (ROV) arose more than a decade ago, as a mainly theoretical model with the potential for simultaneous calculation of the risk associated with such variables. This paper reviews the literature regarding the application of Real Options Valuation in mining, noting the prior focus on external risks, and presents a case study where ROV is applied to quantify risk associated to mine planning.

Full scale test for explosion water barriers in small cross-section galleries

Underground coal mines explosions generally arise from the inflammation of a methane/air mixture. This explosion can also generate a subsequent coal dust explosion. Traditionally such explosions have being fought eliminating one or several of the factors needed by the explosion to take place. Although several preventive measures are taken to prevent explosions, other measures should be considered to reduce the effects or even to extinguish the flame front. Unlike other protection methods that remove one or two of the explosion triangle elements, namely; the ignition source, the oxidizing agent and the fuel, explosion barriers removes all of them: reduces the quantity of coal in suspension, cools the flame front and the steam generated by vaporization removes the oxygen present in the flame. Passive water barriers are autonomous protection systems against explosions that reduce to a satisfactory safety level the effects of methane and/or flammable dust explosions. The barriers are activated by the pressure wave provoked in the explosion destroying the barrier troughs and producing a uniform dispersion of the extinguishing agent throughout the gallery section in quantity enough to extinguish the explosion flame. Full scale tests have been carried out in Polish Barbara experimental mine at GIG Central Mining Institute in order to determine the requirements and the optimal installation conditions of these devices for small sections galleries which are very frequent in the Spanish coal mines. Full scale tests results have been analyzed to understand the explosion timing and development, in order to assess on the use of water barriers in the typical small crosssection Spanish galleries. Several arrangements of water barriers have been designed and tested to verify the effectiveness of the explosion suppression in each case. The results obtained demonstrate the efficiency of the water barriers in stopping the flame front even with smaller amounts of water than those established by the European standard. According to the tests realized, water barriers activation times are between 0.52 s and 0.78 s and the flame propagation speed are between 75 m/s and 80 m/s. The maximum pressures (Pmax) obtained in the full scale tests have varied between 0.2 bar and 1.8 bar. Passive barriers protect effectively against the spread of the flame but cannot be used as a safeguard of the gallery between the ignition source and the first row of water troughs or bags, or even after them, as the pressure could remain high after them even if the flame front has been extinguished.

Safety assessment of underground vehicles passing over highly resilient straight tracks in the presence of a broken rail

In this paper, vehicle-track interaction for a new slab track design, conceived to reduce noise and vibration levels has been analyzed, assessing the derailment risk for trains running on curved track when encountering a broken rail. Two different types of rail fastening systems with different elasticities have been analysed and compared. Numerical methods were used in order to simulate the dynamic behaviour of the train-track interaction. Multibody system (MBS) modelling techniques were combined with techniques based on the finite element method (FEM). MBS modelling was used for modelling the vehicle and FEM for simulating the elastic track. The simulation model was validated by comparing simulated results to experimental data obtained in field testing. During the simulations various safety indices, characteristic of derailment risk, were analysed. The simulations realised at the maximum running velocity of 110 km/h showed a similar behaviour for several track types. When reducing the running speed, the safety indices worsened for both cases. Although the worst behaviour was observed for the track with a greater elasticity, in none of the simulations did a derailment occur when running over the broken rail.

Safety assessment of underground vehicles passing over highly resilient curved tracks in the presence of a broken rail

Vehicle–track interaction for a new resilient slab track designed to reduce noise and vibration levels was analysed, in order to assess the derailment risk on a curved track when encountering a broken rail. Sensitivity of the rail support spacing of the relative position of the rail breakage between two adjacent rail supports and of running speed were analysed for two different elasticities of the rail fastening system. In none of the cases analysed was observed an appreciable difference between either of the elastic systems. As was expected, the most unfavourable situations were those with greater rail support spacing and those with greater distance from the breakage to the nearest rail support, although in none of the simulations performed did a derailment occur when running over the broken rail. When varying the running speed, the most favourable condition was obtained for an intermediate speed, due to the superposition of two antagonistic effects.

Improved design of an overhead rail current conductor for application in underground lines

Overhead rail current collector systems for railway traction offer certain features, such as low installation height and reduced maintenance, which make them predominantly suitable for use in underground train infrastructures. Due to the increased demands of modern catenary systems and higher running speeds of new vehicles, a more capable design of the conductor rail is needed. A new overhead conductor rail has been developed and its design has been patented [13]. Modern simulation and modelling techniques were used in the development approach. The new conductor rail profile has a dynamic behaviour superior to that of the system currently in use. Its innovative design permits either an increase of catenary support spacing or a higher vehicle running speed. Both options ensure savings in installation or operating costs. The simulation model used to optimise the existing conductor rail profile included both a finite element model of the catenary and a three-dimensional multi-body system model of the pantograph. The contact force that appears between pantograph and catenary was obtained in simulation. A sensitivity analysis of the key parameters that influence in catenary dynamics was carried out, finally leading to the improved design.

Comparison of vibration and rolling noise emission of resilient and solid monobloc railway wheels in underground lines

Flat or worn wheels rolling on rough or corrugated tracks can provoke airborne noise and ground-borne vibration, which can be a serious concern for nearby neighbours of urban rail transit lines. Among the various treatments used to reduce vibration and noise, resilient wheels play an important role. In conventional resilient wheels, a slightly prestressed V­shaped rubber ring is mounted between the steel wheel centre and tyre. The elastic layer enhances rolling noise and vibration suppression, as well as impact reduction on the track. In this paper the effectiveness of resilient wheels in underground lines, in comparison to monobloc ones, is assessed. The analysed resilient wheel is able to carry greater loads than standard resilient wheels used for light vehicles. It also presents a greater radial resiliency and a higher axial stiffness than conventional V­wheels. The finite element method was used in this study. A quarter car model was defined, in which the wheelset was modelled as an elastic body. Several simulations were performed in order to assess the vibrational behaviour of elastic wheels, including modal, harmonic and random vibration analysis, the latter allowing the introduction of realistic vertical track irregularities, as well as the influence of the running speed. Due to numerical problems some simplifications were needed. Parametric variations were also performed, in which the sensitivity of the whole system to variations of rubber prestress and Poisson’s ratio of the elastic material was assessed.Results are presented in the frequency domain, showing a better performance of the resilient wheels for frequencies over 200 Hz. This result reveals the ability of the analyzed design to mitigate rolling noise, but not structural vibrations, which are primarily found in the lower frequency range.

Phytoextraction of heavy metals from mine soils using hyperaccumulator plants.

Phytoextraction is an environmental-friendly and cost-effective technology that uses metal hyperaccumulator plants to remove heavy metals from soils. The metals are absorbed by the roots, transported and accumulated in the aerial parts of the plants, which can be harvested and eliminated. The aim of this work was to study some hyperaccumulator species that could be useful to decontaminate mine soils and also to investigate the bioavailability and uptake of these metals by plants with the addition of organic amendments. Pot experiments were performed with soil samples collected from two mining areas in the north of Madrid, where there was an intense mining activity more than 50 years ago. Three species (Thlaspi arvense, Brassica juncea and Atriplex halimus) were grown under controlled conditions in pots filled with contaminated soils mixed with 0 Mg, 30 Mg and 60 Mg per hectare of two different organic amendments: a commercial compost made of pine bark, peat and wood fiber and other made of horse and sheep manure and wood fiber. Plants were harvested at the end of their crop cycle and were digested in order to measure metal concentration (Zn, Cu and Cd) in roots and shoots. Highest plant metal concentration was observed in pots treated with pine bark amendment and with pure soil due to an increase in metal bioavailability with decreasing pH. Also in those treatments the total plant biomass was lower, even some plants could not germinate. On the contrary, there was a lower metal concentration in plant tissues of pots with manure because its higher pH whereas plant growth was significantly larger so there was an incresing amount of metals removed from soil by plants. Comparing the three species results indicate a higher total metal uptake in A. halimus than B. juncea and T. arvense. In conclusion, results show that pH affects metal bioavailability and uptake by hyperaccumulator plants. Addition of organic amendments could be a successful technique for stabilization of metals in contaminated soils.

Underground parking structure built with deep foundations and vault precast elements in Spain

In many cases the only places available for the construction of a new car park are the existing streets or roads. These streets may also have important or historic buildings very close to the structure, which means that they cannot be disturbed in any way during the construction of the parking structure. In many cases the only places available for the construction of a new car park are the existing streets or roads. These streets may also have important or historic buildings very close to the structure, which means that they cannot be disturbed in any way during the construction of the parking structure.