Análisis técnico y financiero de las máquinas de elevación

Los nombres que se usan actualmente para las grúas los ponen las empresas fabricantes y muy frecuentemente no tienen relación con su tipología ni con su capacidad. Por otra parte, es de uso común en la construcción, llamar a las grúas usando su tonelaje nominal que coincide normalmente con su capacidad máxima que se obtiene a radio mínimo. Existe una controversia por el uso de este valor ya que no suele definir bien la capacidad de las maquinas. En cuanto el radio de trabajo se aleja de sus valores mínimos, las grúas están limitadas por el momento de vuelco que no tiene porque comportarse de manera proporcional o ni siquiera relacionada con el valor de la capacidad nominal. Esto hace que comparar grúas mediante sus capacidades nominales (que son sus denominaciones) pueda inducir a errores importantes. Como alternativa, se pretende estudiar el uso de momento máximo de vuelco MLM por sus siglas en ingles (Maximum Load Moment) para intentar definir la capacidad real de las grúas. Se procede a realizar un análisis técnico y financiero de grúas con respecto a ambos valores mencionados con objeto de poder determinar cual de los dos parámetros es más fiable a la hora de definir la capacidad real de estas maquinas. Para ello, se seleccionan dentro de las tres tipologías más importantes por su presencia e importancia en la construcción (grúas de celosía sobre cadenas, grúas telescópicas sobre camión y grúas torre) nueve grúas de distintos tamaños y capacidades con objeto de analizar una serie de parámetros técnicos y sus costes. Se realizan de este modo diversas comparativas analizando los resultados en función de las tipologías y de los tamaños de las distintas maquinas. Para cada máquina se obtienen las capacidades y los momentos de vuelco correspondientes a distintos radios de trabajo. Asimismo, se obtiene el MLM y el coste hora de cada grúa, este último como suma de la amortización de la máquina, intereses del capital invertido, consumos, mantenimiento y coste del operador. Los resultados muestran las claras deficiencias del tonelaje nominal como valor de referencia para definir la capacidad de las grúas ya que grúas con el mismo tonelaje nominal pueden dar valores de capacidad de tres a uno (e incluso mayores) cuando los radios de trabajo son importantes. A raiz de este análisis se propone el uso del MLM en lugar del tonelaje nominal para la denominación de las grúas ya que es un parámetro mucho más fiable. Siendo conscientes de la dificultad que supone un cambio de esta entidad al tratarse de un uso común a nivel mundial, se indican posibles actuaciones concretas que puedan ir avanzando en esa dirección como seria por ejemplo la nomenclatura oficial de los fabricantes usando el MLM dentro del nombre de la grúa que también podría incluir la tipología o al menos alguna actuación legislativa sencilla como obligar al fabricante a indicar este valor en las tablas y características de cada máquina. El ratio analizado Coste horario de la grúa / MLM resulta ser de gran interés y permite llegar a la conclusión que en todas las tipologías de grúas, la eficiencia del coste por hora y por la capacidad (dada por el MLM) aumenta al aumentar la capacidad de la grúa. Cuando los tamaños de cada tipología se reducen, esta eficiencia disminuye y en algunos casos incluso drasticamente. La tendencia del mundo de la construcción de prefabricación y modularización que conlleva pesos y dimensiones de cargas cada vez más grandes, demandan cada vez grúas de mayor capacidad y se podría pensar en un primer momento que ante un crecimiento de capacidades tan significativo, el coste de las grúas se podría disparar y por ello disminuir la eficiencia de estas máquinas. A la vista de los resultados obtenidos con este análisis, no solo no ocurre este problema sino que se observa que dicho aumento de tamaños y capacidades de grúas redunda en un aumento de su eficiencia en cualquiera de las tipologías de estas maquinas que han sido estudiadas. The crane names that are actually used are given by crane manufacturers and, very frequently, they do not have any relationship with the crane type nor with its capacity. On the other hand, it is common in construction to use the nominal capacity (which corresponds in general to the capacity at minimum radius) as crane name. The use of this figure is controversial since it does not really reflect the real crane capacity. When the working radius increases a certain amount from its minimum values, the crane capacity starts to be limited by the crane tipping load and the moment is not really related to the value of the nominal capacity. Therefore, comparing cranes by their nominal capacity (their names) can lead to important mistakes. As an alternative, the use of the maximum load moment (MLM) can be studied for a better definition of real crane capacity. A technical and financial analysis of cranes is conducted using both parameters to determine which one is more reliable in order to define crane’s real capacity. For this purpose, nine cranes with different sizes and capacities will be selected within the most relevant crane types (crawler lattice boom cranes, telescopic truck mounted cranes and tower cranes) in order to analyze several parameters. The technical and economic results will be compared according to the crane types and sizes of the machines. For each machine, capacities and load moments are obtained for several working radius as well as MLM and hourly costs of cranes. Hourly cost is calculated adding up depreciation, interests of invested capital, consumables, maintenance and operator’s cost. The results show clear limitations for the use of nominal capacity as a reference value for crane definition since cranes with the same nominal capacity can have capacity differences of 3 to 1 (or even bigger) when working on important radius. From this analysis, the use of MLM as crane name instead of nominal capacity is proposed since it is a much more reliable figure. Being aware of the difficulty of such change since nominal capacity is commonly used worldwide; specific actions are suggested to progress in that direction. One good example would be that manufacturers would include MLM in their official crane names which could also include the type as well. Even legal action can be taken by simply requiring to state this figure in the crane charts and characteristics of every machine. The analyzed ratio: hourly cost / MLM is really interesting since it leads to the conclusion that for all crane types, the efficiency of the hourly cost divided by capacity (given by MLM) increases when the crane capacity is higher. When crane sizes are smaller, this efficiency is lower and can fall dramatically in certain cases. The developments in the construction world regarding prefabrication and modularization mean bigger weights and dimensions, which create a demand for bigger crane capacities. On a first approach, it could be thought that crane costs could rise significantly because of this capacity hugh increase reducing in this way crane efficiency. From the results obtained here, it is clear that it is definitely not the case but the capacity increase of cranes will end up in higher efficiency levels for all crane types that have been studied.

Solidly Mounted Resonators with Carbon Nanotube Electrodes for Biosensing Applications

The work reported here shows a direct experimental comparison of the sensitivities of AlN solidly mounted resonators (SMR)-based biosensors fabricated with standard metal electrodes and with carbon nanotube electrodes. SMRs resonating at frequencies around 1.75 GHz have been fabricated, some devices using a thin film of multi-wall carbon nanotubes (CNTs) as the top electrode material and some identical devices using a chromium/gold electrode. Protein solutions with different concentrations were loaded on the top of the resonators and their responses to mass-load from physically adsorbed coatings were investigated. Results show that resonators using CNTs as the top electrode material exhibited higher frequency change for a given load due to the higher active surface area of a thin film of interconnecting CNTs compared to that of a metal thin film electrode and hence exhibited greater mass loading sensitivity. It is therefore concluded that the use of CNT electrodes on resonators for their use as gravimetric biosensors is viable and worthwhile.

Multiple Frequency Solidly Mounted BAW Filters

This paper reports the simultaneous fabrication of Receive and Transmit Bulk Acoustic Wave filters for the WCDMA standard on the same die. Both filters are based on Solidly Mounted Resonators using a common Bragg mirror, but with each having a specific piezoelectric film thickness. Electrical measurements reveal that the process steps required to provide the two different piezoelectric film thicknesses on the same die does not impact the electrical performances of resonators and filters and that this approach could thus be generalised to more than two filters.

PDR with a foot-mounted IMU and ramp detection

The localization of persons in indoor environments is nowadays an open problem. There are partial solutions based on the deployment of a network of sensors (Local Positioning Systems or LPS). Other solutions only require the installation of an inertial sensor on the person’s body (Pedestrian Dead-Reckoning or PDR). PDR solutions integrate the signals coming from an Inertial Measurement Unit (IMU), which usually contains 3 accelerometers and 3 gyroscopes. The main problem of PDR is the accumulation of positioning errors due to the drift caused by the noise in the sensors. This paper presents a PDR solution that incorporates a drift correction method based on detecting the access ramps usually found in buildings. The ramp correction method is implemented over a PDR framework that uses an Inertial Navigation algorithm (INS) and an IMU attached to the person’s foot. Unlike other approaches that use external sensors to correct the drift error, we only use one IMU on the foot. To detect a ramp, the slope of the terrain on which the user is walking, and the change in height sensed when moving forward, are estimated from the IMU. After detection, the ramp is checked for association with one of the existing in a database. For each associated ramp, a position correction is fed into the Kalman Filter in order to refine the INS-PDR solution. Drift-free localization is achieved with positioning errors below 2 meters for 1,000-meter-long routes in a building with a few ramps.

Low-thickness high-quality aluminum nitride films for super high frequency solidly mounted resonators

We investigate the sputter growth of very thin aluminum nitride (AlN) films on iridium electrodes for electroacoustic devices operating in the super high frequency range. Superior crystal quality and low stress films with thicknesses as low as 160 nm are achieved after a radio frequency plasma treatment of the iridium electrode followed by a two-step alternating current reactive magnetron sputtering of an aluminum target, which promotes better conditions for the nucleation of well textured AlN films in the very first stages of growth. Solidly mounted resonators tuned around 8 GHz with effective electromechanical coupling factors of 5.8% and quality factors Q up to 900 are achieved.

Accurate pedestrian indoor navigation by tightly coupling foot-mounted IMU and RFID measurements

We present a new method to accurately locate persons indoors by fusing inertial navigation system (INS) techniques with active RFID technology. A foot-mounted inertial measuring units (IMUs)-based position estimation method, is aided by the received signal strengths (RSSs) obtained from several active RFID tags placed at known locations in a building. In contrast to other authors that integrate IMUs and RSS with a loose Kalman filter (KF)-based coupling (by using the residuals of inertial- and RSS-calculated positions), we present a tight KF-based INS/RFID integration, using the residuals between the INS-predicted reader-to-tag ranges and the ranges derived from a generic RSS path-loss model. Our approach also includes other drift reduction methods such as zero velocity updates (ZUPTs) at foot stance detections, zero angular-rate updates (ZARUs) when the user is motionless, and heading corrections using magnetometers. A complementary extended Kalman filter (EKF), throughout its 15-element error state vector, compensates the position, velocity and attitude errors of the INS solution, as well as IMU biases. This methodology is valid for any kind of motion (forward, lateral or backward walk, at different speeds), and does not require an offline calibration for the user gait. The integrated INS+RFID methodology eliminates the typical drift of IMU-alone solutions (approximately 1% of the total traveled distance), resulting in typical positioning errors along the walking path (no matter its length) of approximately 1.5 m.

Tridimensional simulation of the speed, pressure and turbulence fields of the air flow on the geometry of a freight truck inside a wind tunnel

This study shows the air flow behavior through the geometry of a freight truck inside a AF6109 wind tunnel with the purpose to predict the speed, pressure and turbulence fields made by the air flow, to decrease the aerodynamic resistance, to calculate the dragging coefficient, to evaluate the aerodynamics of the geometry of the prototype using the CFD technique and to compare the results of the simulation with the results obtained experimentally with the “PETER 739 HAULER” scaled freight truck model located on the floor of the test chamber. The Geometry went through a numerical simulation process using the CFX 5,7. The obtained results showed the behavior of the air flow through the test chamber, and also it showed the variations of speed and pressure at the exit of the chamber and the calculations of the coefficient and the dragging force on the geometry of the freight truck. The evaluation of the aerodynamics showed that the aerodynamic deflector is a device that helped the reduction the dragging produced in a significant way by the air. Furthermore, the dragging coefficient and force on the prototype freight truck could be estimated establishing an incomplete similarity.