Corrosión inducida por contaminantes hidrosolubles en la intercara metal/pintura

El objetivo principal de este trabajo es profundizar en el conocimiento del fenómeno de la corrosión subpelicular inducida por contaminantes hidrosolubles en la intercara metal/pintura. La contaminación salina del substrato es una situación común en la práctica: la superficie metálica suele estar expuesta a atmósferas contaminadas antes de ser recubierta, limpieza previa del metal con abrasivos contaminados, etc. La eliminación total de estos contaminantes resulta muy difícil de conseguir incluso con las técnicas más sofisticadas de limpieza. Esta investigación se centra en la determinación del efecto de la naturaleza del contaminante y la naturaleza y espesor del recubrimiento en el proceso de corrosión subpelicular del acero. En la investigación se utilizaron dos barnices de naturaleza diferente: poliuretano y vinílico; y se aplicaron a tres espesores diferentes. Los contaminantes empleados en este trabajo fueron: NaCl, NH4C1, CaCl2, Na2S04, (NH4)2S04, NaN03, NH4N03, Ca(N03)2. Los ensayos se realizaron en una cámara de condensación de humedad permanente. Los tiempos de exposición fueron 100, 300 y 600 horas. La velocidad de corrosión se evaluó gravimétricamente, mediante la técnica de pérdida de peso. Se realizaron estudios de permeabilidad al oxígeno y al agua de películas libres de substrato, evaluación de la velocidad de corrosión de probetas sin pintar inmersas en soluciones salinas de los contaminantes seleccionados, conductividad de dichas soluciones salinas, solubilidad del oxígeno en las soluciones salinas, adherencia en seco y en húmedo a diferentes tiempos de exposición. Se aporta evidencia respecto al control ejercido en el proceso corrosivo por el oxígeno que permea a través de la película, mientras que la permeación de agua controla la pérdida de adherencia del recubrimiento. Ambas permeabilidades dependen de la naturaleza del recubrimiento y de su espesor. Se ha investigado la influencia de la naturaleza del contaminante en la intercara metal/pintura. La naturaleza del catión parece quedar enmascarada por el efecto definitivo del anión. La concentración salina ejerce asimismo un efecto importante en la corrosión subpelicular. ABSTRACT The main aim of this work is to study in depth the knowledge of underfilm corrosión induced by hydrosoluble contaminants at the metal/paint Ínterface. The saline contamination of the substrate is a common situation in practice: metallic surfaces use to be exposed to polluted atmospheres, previous cleaning of the metal with contaminated abrasives, etc. Total elimination of these contaminants is hard to obtain even with modern cleaning techniques. This research is focused in determining the effect of contaminant nature, coating nature and its thickness on the steel underfilm corrosión process. In this work we used two varnishes with different nature: polyurethane and vinyl; they were applied in three different thicknesses. The saline contaminants employed were: NaCl, NH4C1, CaCl2, Na2S04, (NH4)2S04, NaN03, NH4N03/ Ca(N03)2. The tests were carried out in a condensation humidity chamber. The period of exposure were 100, 300 and 600 hours. Corrosión rate was assessed by weight loss. Simultaneously, studies on oxygen and water permeability of free films, assessing on corrosión rate of uncoated samples immersed in saline solutions of the selected contaminants, conductivity of these solutions, oxygen solubility in saline solutions, wet and dry adhesión of the polyurethane varnish at different periods of exposure, were carried out. There is clear evidence about control on corrosión process of oxygen that passes through the coating, while the passing of water controls the loss of adhesión of the coating. Both, water and oxygen permeation, depend on the nature and thickness of the coating. It has been researched the inf luence of the nature of contaminant at the metal/paint interface. The nature of the catión seems to be "masked" by the definitive effect of the nature of anión. The saline concentration also exerts an important effect on underfilm corrosión.

Characterization cement pastes degraded in lanoratory solutions and physiochemical parameters employed for modeling the process

Previously degradation studies carried out, over a number of different mortars by the research team, have shown that observed degradation does not exclusively depend on the solution equilibrium pH, nor the aggressive anions relative solubility. In our tests no reason was found that could allow us to explain, why same solubility anions with a lower pH are less aggressive than others. The aim of this paper is to study cement pastes behavior in aggressive environments. As observed in previous research, this cement pastes behaviors are not easily explained only taking into account only usual parameters, pH, solubility etc. Consequently the paper is about studying if solution physicochemical characteristics are more important in certain environments than specific pH values. The paper tries to obtain a degradation model, which starting from solution physicochemical parameters allows us to interpret the different behaviors shown by different composition cements. To that end, the rates of degradation of the solid phases were computed for each considered environment. Three cement have been studied: CEM I 42.5R/SR, CEM II/A-V 42.5R and CEM IV/B-(P-V) 32.5 N. The pastes have been exposed to five environments: sodium acetate/acetic acid 0.35 M, sodium sulfate solution 0.17 M, a solution representing natural water, saturated calcium hydroxide solution and laboratory environment. The attack mechanism was meant to be unidirectional, in order to achieve so; all sides of cylinders were sealed except from the attacked surface. The cylinders were taking out of the exposition environments after 2, 4, 7, 14, 30, 58 and 90 days. Both aggressive solution variations in solid phases and in different depths have been characterized. To each age and depth the calcium, magnesium and iron contents have been analyzed. Hydrated phases evolution studied, using thermal analysis, and crystalline compound changes, using X ray diffraction have been also analyzed. Sodium sulphate and water solutions stabilize an outer pH near to 8 in short time, however the stability of the most pH dependent phases is not the same. Although having similar pH and existing the possibility of forming a plaster layer near to the calcium leaching surface, this stability is greater than other sulphate solutions. Stability variations of solids formed by inverse diffusion, determine the rate of degradation.