On loader productivity, rock strength and explosive energy in metal mining

Twenty production blasts in two open pit mines were monitored, in rocks with medium to very high strength. Three different blasting agents (ANFO, watergel and emulsion blend) were used, with powder factors ranging between 0.88 and 1.45 kg/m3. Excavators were front loaders and rope shovels. Mechanical properties of the rock, blasting characteristics and mucking rates were carefully measured. A model for the calculation of the productivity of excavators is developed thereof, in which the production rate results as a product of an ideal, maximum, productivity rate times an operating efficiency. The maximum rate is a function of the dipper capacity and the efficiency is a function of rock density, strength, and explosive energy concentration in the rock. The model is statistically significant and explains up to 92 % of the variance of the production rate measurements.

La productividad en la carga, la resistencia de la roca y la energía del explosivo

Twenty production blasts in two open pit mines were monitored, in rocks with medium to very high strength. Three different blasting agents (ANFO, watergel and emulsion blend) were used, with powder factors ranging between 0.88 and 1.45 kg/m3 . Excavators were front loaders and rope shovels. Mechanical properties of the rock, blasting characteristics and mucking rates were carefully measured. A model for the calculation of the productivity of excavators is developed thereof, in which the production rate results as a product of an ideal, maximum, productivity rate times an operating efficiency. The maximum rate is a function of the dipper capacity and the efficiency is a function of rock density, strength, and explosive energy concentration in the rock. The model is statistically significant and explains up to 92 % of the variance of the production rate measurements. RESUMEN Se han analizado veinte voladuras de producción en dos minas a cielo abierto, en rocas con resistencia entre media y muy alta. Se usaron tres agentes de voladura diferentes (ANFO, hidrogel y emulsión mezcla), con consumos específicos entre 0.88 y 1.45 kg/m3 . Las excavadoras eran cargadoras frontales y palas de cables. Se midió cuidadosamente las propiedades de la roca, las características de las voladuras y las velocidades de carga, a partir de las cuales se desarrolla un modelo para el cálculo de la productividad de las excavadoras en el que ésta es función de una productividad máxima o ideal multiplicada por una eficacia operativa. La producción máxima es función de la capacidad del cazo y la eficiencia es función de la densidad y resistencia de la roca, y de la concentración energética del explosivo en la roca. El modelo tiene significación estadística y explica un 92 % de la varianza de las medidas de velocidad.

Evaluación del funcionamiento de sistemas de análisis digital de imágenes - wipfrag (edición manual) y split online

En minería, la estimación de la curva granulométrica del escombro de voladura es importante para evaluar el diseño, ejecución y optimización de la misma. Para ello, actualmente se usan sistemas digitales de fotografías que obtienen dicha curva a partir de imágenes tomadas por una cámara. En este proyecto se ha analizado la fragmentación de seis voladuras realizadas en el año 2012 en la cantera “El Aljibe” situada en el término municipal de Almonacid de Toledo con un sistema automático en línea (Split Online) y con un software de otra compañía (WipFrag) que permite la edición manual de las imágenes. Han sido analizadas 120 imágenes de seis voladuras, elegidas aleatoriamente. Tras el estudio granulométrico, se observa que las curvas granulométricas obtenidas con ambos sistemas, estadísticamente, no son la misma en la mayor parte de la curva, por tanto, se analiza una posible relación entre los tamaños característicos X50 y X80, llegando a la conclusión de que ninguno de los sistemas es totalmente fiable, y es necesario calibrar los sistemas con datos de fragmentación reales obtenidos por medio de básculas. Abstract In mining, the estimate of the granulometric curve blasting debris is very important to evaluate the design, implementation and optimization of it. Currently, for the obtaining of this curves are used digital system of pictures taken by a camera. In this project, the fragmentation of six rock blasting were analyzed. The rock blastings are executed in 2012 in the quarry “El Aljibe” located in Almonacid de Toledo, with a automatic online system (Split Online) and a manual editing software (WipFrag). 120 randomly selected pictures have been analyzed. After the granulometric study, it appears that the size distribution curves obtained with both systems, statistically, are not the same, then, a possible relationship between the feature sizes X50 and X80 is analyzed, concluding that none of the systems is fully reliable, and systems must be calibrated with real data fragmentation obtained from data scales.

Prediction of near field overpressure from quarry blasting

This paper investigates the propagation of airblast or pressure waves in air produced by bench blasting (i.e. detonation of the explosive in a row of blastholes, breaking the burden of rock towards the free vertical face of the block). Peak overpressure is calculated as a function of blasting parameters (explosive mass per delay and velocity at which the detonation sequence proceeds along the bench) and the polar coordinates of the position of interest (distance to the source and azimuth with respect to the free face). The model has been fitted to empirical data using linear least squares. The data set is composed of 122 airblast records monitored at distances less than 400 m in 41 production blasts carried out in two quarries. The model is statistically significant and has a determination coefficient of 0.87. The formula is validated from 12 airblast measurements gathered in five additional blasts.