Caracterización automatizada de texturas de menas mediante análisis digital de imagen para su aplicación geometalúrgica

La mineralogía de procesos se ha convertido en los últimos años en una herramienta indispensable dentro del ámbito minero-metalúrgico debido fundamentalmente a la emergencia de la Geometalurgia. Esta disciplina en auge, a través de la integración de datos geológicos, mineros y metalúrgicos, proporciona la información necesaria para que el circuito de concentración mineral pueda responder de manera rápida y eficaz a la variabilidad mineralógica inherente a la geología del yacimiento. Para la generación del modelo geometalúrgico, la mineralogía de procesos debe aportar datos cuantitativos sobre los rasgos mineralógicos influyentes en el comportamiento de los minerales y para ello se apoya en el uso de sistemas de análisis mineralógico automatizado. Estos sistemas son capaces de proporcionar gran cantidad de datos mineralógicos de manera rápida y precisa. Sin embargo, cuando se trata de la caracterización de la textura, el mineralogista debe recurrir a descripciones cualitativas basadas en la observación, ya que los sistemas actuales no ofrecen información textural automatizada. Esta tesis doctoral surge precisamente para proporcionar de manera sistemática información textural relevante para los procesos de concentración mineral. La tesis tiene como objetivo principal la identificación y caracterización del tipo de intercrecimiento que un determinado mineral presenta en las partículas minerales, e inicialmente se han tenido en cuenta los siete tipos de intercrecimiento considerados como los más relevantes bajo el punto de vista del comportamiento de las partículas minerales durante flotación, lixiviación y molienda. Para alcanzar este objetivo se ha desarrollado una metodología basada en el diseño y cálculo de una serie de índices numéricos, a los que se ha llamado índices mineralúrgicos, que cumplen una doble función: por un lado, cada índice aporta información relevante para caracterizar los principales rasgos mineralógicos que gobiernan el comportamiento de las partículas minerales a lo largo de los procesos de concentración y por otro lado, estos índices sirven como variables discriminantes para identificar el tipo de intercrecimiento mineral mediante la aplicación de Análisis Discriminante. Dentro del conjunto de índices propuestos en este trabajo, se han considerado algunos índices propuestos por otros autores para su aplicación tanto en el ámbito de la mineralogía como en otros ámbitos de la ciencia de materiales. Se trata del Índice de Contigüidad (Gurland, 1958), Índice de Intercrecimiento (Amstutz y Giger, 1972) e Índice de Coordinación (Jeulin, 1981), adaptados en este caso para el análisis de partículas minerales. El diseño de los índices se ha basado en los principios básicos de la Estereología y el análisis digital de imagen, y su cálculo se ha llevado a cabo aplicando el método de interceptos lineales mediante la programación en MATLAB de varias rutinas. Este método estereológico permite recoger una serie de medidas a partir de las que es posible calcular varios parámetros, tanto estereológicos como geométricos, que han servido de base para calcular los índices mineralúrgicos. Para evaluar la capacidad discriminatoria de los índices mineralúrgicos se han seleccionado 200 casos en los que se puede reconocer de manera clara alguno de los siete tipos de intercrecimiento considerados inicialmente en este trabajo. Para cada uno de estos casos se han calculado los índices mineralúrgicos y se ha aplicado Análisis Discriminante, obteniendo un porcentaje de acierto en la clasificación del 95%. Esta cifra indica que los índices propuestos son discriminadores fiables del tipo de intercrecimiento. Una vez probada la capacidad discriminatoria de los índices, la metodología desarrollada ha sido aplicada para caracterizar una muestra de un concentrado de cobre procedente de la mina Kansanshi (Zambia). Esta caracterización se ha llevado a cabo para obtener la distribución de calcopirita según su tipo de intercrecimiento. La utilidad de esta distribución ha sido analizada bajo diferentes puntos de vista y en todos ellos los índices mineralúrgicos aportan información valiosa para caracterizar el comportamiento mineralúrgico de las partículas minerales. Los resultados derivados tanto del Análisis Discriminante como de la caracterización del concentrado de Kansanshi muestran la fiabilidad, utilidad y versatilidad de la metodología desarrollada, por lo que su integración como herramienta rutinaria en los sistemas actuales de análisis mineralógico pondría a disposición del mineralurgista gran cantidad de información textural complementaria a la información ofrecida por las técnicas actuales de caracterización mineralógica. ABSTRACT Process mineralogy has become in the last decades an essential tool in the mining and metallurgical sphere, especially driven by the emergence of Geometallurgy. This emergent discipline provides required information to efficiently tailor the circuit performance to the mineralogical variability inherent to ore deposits. To contribute to the Geometallurgical model, process mineralogy must provide quantitative data about the main mineralogical features implied in the minerallurgical behaviour of minerals. To address this characterisation, process mineralogy relies on automated systems. These systems are capable of providing a large amount of data quickly and accurately. However, when it comes to the characterisation of texture, mineralogists need to turn to qualitative descriptions based on observation, due to the fact that current systems can not offer quantitative textural information in a routine way. Aiming at the automated characterisation of textural information, this doctoral thesis arises to provide textural information relevant for concentration processes in a systematic way. The main objective of the thesis is the automated identification and characterisation of intergrowth types in mineral particles. Initially, the seven intergrowth types most relevant for flotation, leaching and grinding are considered. To achieve this goal, a methodology has been developed based on the computation of a set of numerical indices, which have been called minerallurgical indices. These indices have been designed with two main purposes: on the one hand, each index provides information to characterise the main mineralogical features which determine particle behaviour during concentration processes and, on the other hand, these indices are used as discriminant variables for identifying the intergrowth type by Discriminant Analysis. Along with the indices developed in this work, three indices proposed by other authors belonging to different fields of materials science have been also considered after being adapted to the analysis of mineral particles. These indices are Contiguity Index (Gurland, 1958), Intergrowth Index (Amstutz and Giger, 1972) and Coordination Index (Jeulin, 1981). The design of minerallurgical indices is based on the fundamental principles of Stereology and Digital Image Analysis. Their computation has been carried out using the linear intercepts method, implemented by means of MATLAB programming. This stereological method provides a set of measurements to obtain several parameters, both stereological and geometric. Based on these parameters, minerallurgical indices have been computed. For the assessment of the discriminant capacity of the developed indices, 200 cases have been selected according to their internal structure, so that one of the seven intergrowth types initially considered in this work can be easily recognised in any of their constituents. Minerallurgical indices have been computed for each case and used as discriminant variables. After applying discriminant analysis, 95% of the cases were correctly classified. This result shows that the proposed indices are reliable identifiers of intergrowth type. Once the discriminant power of the indices has been assessed, the developed methodology has been applied to characterise a copper concentrate sample from the Kansanshi copper mine (Zambia). This characterisation has been carried out to quantify the distribution of chalcopyrite with respect to intergrowth types. Different examples of the application of this distribution have been given to test the usefulness of the method. In all of them, the proposed indices provide valuable information to characterise the minerallurgical behaviour of mineral particles. Results derived from both Discriminant Analysis and the characterisation of the Kansanshi concentrate show the reliability, usefulness and versatility of the developed methodology. Therefore, its integration as a routine tool in current systems of automated mineralogical analysis should make available for minerallurgists a great deal of complementary information to treat the ore more efficiently.

New perspectives on quantitative textural analysis

Process mineralogy provides the mineralogical information required by geometallurgists to address the inherent variation of geological data. The successful benefitiation of ores mostly depends on the ability of mineral processing to be efficiently adapted to the ore characteristics, being liberation one of the most relevant mineralogical parameters. The liberation characteristics of ores are intimately related to mineral texture. Therefore, the characterization of liberation necessarily requieres the identification and quantification of those textural features with a major bearing on mineral liberation. From this point of view grain size, bonding between mineral grains and intergrowth types are considered as the most influential textural attributes. While the quantification of grain size is a usual output of automated current technologies, information about grain boundaries and intergrowth types is usually descriptive and difficult to quantify to be included in the geometallurgical model. Aiming at the systematic and quantitative analysis of the intergrowth type within mineral particles, a new methodology based on digital image analysis has been developed. In this work, the ability of this methodology to achieve a more complete characterization of liberation is explored by the analysis of chalcopyrite in the rougher concentrate of the Kansanshi copper-gold mine (Zambia). Results obtained show that the method provides valuable textural information to achieve a better understanding of mineral behaviour during concentration processes. The potential of this method is enhanced by the fact that it provides data unavailable by current technologies. This opens up new perspectives on the quantitative analysis of mineral processing performance based on textural attributes.

The nature of gypsum mortars for external rendering in Spain. Traditional manufacture and mineralogy

The present work focuses on gypsum mortar manufactu red in traditional kilns and used historically as exterior rendering. A documentation survey has been carried out followed by an experimental analysis using geological techniques. Conclusion shows that traditional gypsum is formed by anhydrite and inert active impurities (crystalline amorphous silica; cl ays and hydraulic phases) produced by the craft manufacture process of the system, in a kiln with a 200ºC to 1000ºC temperature interval, and continuo us fuel supply during 36 hours. Anhydrite together wit h the hydraulic phases set at consecutive time peri ods and with the presence of moisture improve the physi cal and mechanical properties of the final product. The hydration system is of great complexity and sho ws a very slow kinetics when in presence of impurities