Proyecto de viabilidad de una planta de tratamiento para mineral de estaño y tántalo

El proyecto tiene como objeto definir la viabilidad de explotación de un importante yacimiento de Estaño y Tántalo que se encuentra en una formación geológica de base pegmatítica situada en el norte de España. En base a las reservas calculadas, se define la capacidad de tratamiento de la planta de procesamiento del mineral para un periodo de explotación de 10 años. Como primer paso se estudian los ensayos de caracterización y concentración realizados en laboratorio a partir de muestras de mano representativas del mineral así como otros en planta piloto llevados a cabo anteriormente. Una vez definida la recuperación del Estaño y Tántalo se procede al diseño conceptual del proceso. Posteriormente se desarrolla un diseño e ingeniería preliminar más aproximados, a partir de los cuales se evalúan los costes de equipos y operacionales que, en base a los retornos por la venta de los concentrados, permitirán calcular la rentabilidad del proyecto y riesgos de la inversión. ABSTRACT The purpose of this project is to define the feasibility of mining a major deposit of tin and tantalum found in a pegmatite formation in northern Spain. Based on the estimated reserves, the operating capacity for mining and mineral processing plant was defined for a period of 10 years. As a first step for the development, a research program for characterization and concentration of the ore, were performed in the laboratory based on representative samples from the deposit. In addition, previous pilot plant results were also taken into account. Once determined the recovery of tin and tantalum, the conceptual design process was defined. As a second step, it was developed a preliminary design and engineering, from which the capital and operating costs were estimated .By means of the calculated returns from the sale of concentrates, the profitability of the project and investment risks were finally assessed

New perspectives on quantitative textural analysis

Process mineralogy provides the mineralogical information required by geometallurgists to address the inherent variation of geological data. The successful benefitiation of ores mostly depends on the ability of mineral processing to be efficiently adapted to the ore characteristics, being liberation one of the most relevant mineralogical parameters. The liberation characteristics of ores are intimately related to mineral texture. Therefore, the characterization of liberation necessarily requieres the identification and quantification of those textural features with a major bearing on mineral liberation. From this point of view grain size, bonding between mineral grains and intergrowth types are considered as the most influential textural attributes. While the quantification of grain size is a usual output of automated current technologies, information about grain boundaries and intergrowth types is usually descriptive and difficult to quantify to be included in the geometallurgical model. Aiming at the systematic and quantitative analysis of the intergrowth type within mineral particles, a new methodology based on digital image analysis has been developed. In this work, the ability of this methodology to achieve a more complete characterization of liberation is explored by the analysis of chalcopyrite in the rougher concentrate of the Kansanshi copper-gold mine (Zambia). Results obtained show that the method provides valuable textural information to achieve a better understanding of mineral behaviour during concentration processes. The potential of this method is enhanced by the fact that it provides data unavailable by current technologies. This opens up new perspectives on the quantitative analysis of mineral processing performance based on textural attributes.

A low cost and widely applicable methodology of digital imagen analysis of ores for mineral and envirommental engineering

Technological and environmental problems related to ore processing are a serious limitation for sustainable development of mineral resources, particularly for countries / companies rich in ores, but with little access to sophisticated technology, e.g. in Latin America. Digital image analysis (DIA) can provide a simple, unexpensive and broadly applicable methodology to assess these problems, but this methodology has to be carefully defined, to produce reproducible and relevant information.

Tratamiento de imágenes de mineral acarreado post-voladura. Análisis de curvas granulométricas y comparativa mediante sistemasplit on-line y Split desktop: automático y manual

En este proyecto se han analizado distintas imágenes de fragmentos de rocas de distintas granulometrías correspondientes a una serie de voladuras de una misma cantera. Cada una de las voladuras se componen de 20 imágenes. A posteriori utilizando el programa Split Desktop en su versión 3.1, se delimitaron los fragmentos de roca de los que está compuesta la imagen, obteniéndose posteriormente la curva granulométrica correspondiente a dicha imagen. Una vez se calculan las curvas granulométricas correspondientes a cada imagen, se calcula la curva media de todas ellas, pudiéndose considerar por tanto la curva media de cada voladura. Se han utilizado las distintas soluciones del software, manual, online y automático, para realizar los análisis de dichas imágenes y a posteriori comparar sus resultados. Dichos resultados se muestran a través de una serie de gráficos y tablas que se explican con detalle para la comprensión del estudio. De dichos resultados es posible afirmar que, el tratamiento de imágenes realizado de manera online y automático por Split, desemboca en el mismo resultado, al no haber una diferencia estadística significativa. Por el contrario, el sistema manual es diferente de los otros dos, no pudiéndose afirmar cual es mejor de los dos. El manual depende del operario que trabaje las imágenes y el online de los ajustes realizados y por tanto, ambos tienen ciertas incertidumbres difíciles de solucionar. Abstract In this project, different images of rock fragments of different grain sizes corresponding to a series of blasts from the same quarry have been analyzed. To study each blast, 20 images has been used and studied with the software Split Desktop 3.1. Rock fragments from each image has been delimitated with the software, obtaining a grading curve of each one. Once these curves are calculated, the mean curve of these data set is obtained and can be considered the mean curve of each blast. Different software solutions as manual, online and automatic, has been used for the analysis of these images. Then the results has been compared between them. These results are shown through a series of graphs and tables, that are explained in detail, to enhance the understanding of the study. From these results, it can be said that the image processing with online and automatic options from Split, leads to the same result, after an statistical study. On the contrary, the manual Split mode is different from the others; however is not possible to assert what will be the best. The manual Split mode depends on the operator ability and dedication, although the online mode depends on the software settings, so therefore, both have some uncertainties that are difficult to solve.