Modelling Structural Flexure Effects in CPV Sun Trackers

Nowadays CPV trends mostly based in lens parqueted flat modules, enable the separate design of the sun tracker. To enable this possibility a set of specifications is to be prescribed for the tracker design team, which take into account fundamental requisites such as the maximum service loads both permanent and variable, the sun tracking accuracy and the tracker structural stiffness required to maintain the CPV array acceptance angle loss below a certain threshold. In its first part this paper outlines the author’s approach to confront these issues. Next, a method is introduced to estimate the acceptance angle losses due to the tracker’s structural flexure, which in last instance relies in the computation of the minimum enclosing circle of a set of points in the plane. This method is also useful to simulate the drifts in the tracker’s pointing vector due to structural deformation as a function of the aperture orientation angle. Results of this method when applied to the design of a two axis CPV pedestal tracker are presented.

Application of the homogenization techniques to the determination of the effective flexure constants of plate structural systems

A Mindlin plate with periodically distributed ribs patterns is analyzed by using homogenization techniques based on asymptotic expansion methods. The stiffness matrix of the homogenized plate is found to be dependent on the geometrical characteristics of the periodical cell, i.e. its skewness, plan shape, thickness variation etc. and on the plate material elastic constants. The computation of this plate stiffness matrix is carried out by averaging over the cell domain some solutions of different periodical boundary value problems. These boundary value problems are defined in variational form by linear first order differential operators on the cell domain and the boundary conditions of the variational equation correspond to a periodic structural problem. The elements of the stiffness matrix of homogenized plate are obtained by linear combinations of the averaged solution functions of the above mentioned boundary value problems. Finally, an illustrative example of application of this homogenization technique to hollowed plates and plate structures with ribs patterns regularly arranged over its area is shown. The possibility of using in the profesional practice the present procedure to the actual analysis of floors of typical buildings is also emphasized.

Estudio de la redistribución tensional en la interfase frp-hormigón

El uso de materiales compuestos para el refuerzo, reparación y rehabilitación de estructuras de hormigón se ha convertido en una técnica muy utilizada en la última década. Con independencia de la técnica del refuerzo, uno de los principales condicionantes del diseño es el fallo de la adherencia entre el hormigón y el material compuesto, atribuida generalmente a las tensiones en la interfaz de estos materiales. Las propiedades mecánicas del hormigón y de los materiales compuestos son muy distintas. Los materiales compuestos comúnmente utilizados en ingeniería civil poseen alta resistencia a tracción y tienen un comportamiento elástico y lineal hasta la rotura, lo cual, en contraste con el ampliamente conocido comportamiento del hormigón, genera una clara incompatibilidad para soportar esfuerzos de forma conjunta. Esta incompatibilidad conduce a fallos relacionados con el despegue del material compuesto del sustrato de hormigón. En vigas de hormigón reforzadas a flexión o a cortante, el despegue del material compuesto es un fenómeno que frecuentemente condiciona la capacidad portante del elemento. Existen dos zonas potenciales de iniciación del despegue: los extremos y la zona entre fisuras de flexión o de flexión-cortante. En el primer caso, la experiencia a través de los últimos años ha demostrado que se puede evitar prolongando el refuerzo hasta los apoyos o mediante el empleo de algún sistema de anclaje. Sin embargo, las recomendaciones para evitar el segundo caso de despegue aún se encuentran lejos de poder prever el fallo de forma eficiente. La necesidad de medir la adherencia experimentalmente de materiales FRP adheridos al hormigón ha dado lugar a desarrollar diversos métodos por la comunidad de investigadores. De estas campañas experimentales surgieron modelos para el pronóstico de la resistencia de adherencia, longitud efectiva y relación tensión-deslizamiento. En la presente tesis se propone un ensayo de beam-test, similar al utilizado para medir la adherencia de barras de acero, para determinar las características de adherencia del FRP al variar la resistencia del hormigón y el espesor del adhesivo. A la vista de los resultados, se considera que este ensayo puede ser utilizado para investigar diferentes tipos de adhesivos y otros métodos de aplicación, dado que representa con mayor realidad el comportamiento en vigas reforzadas. Los resultados experimentales se trasladan a la comprobación del fallo por despegue en la región de fisuras de flexión o flexión cortante en vigas de hormigón presentando buena concordancia. Los resultados condujeron a la propuesta de que la limitación de la deformación constituye una alternativa simple y eficiente para prever el citado modo de fallo. Con base en las vigas analizadas, se propone una nueva expresión para el cálculo de la limitación de la deformación del laminado y se lleva a cabo una comparación entre los modelos existentes mediante un análisis estadístico para evaluar su precisión. Abstract The use of composite materials for strengthening, repairing or rehabilitating concrete structures has become more and more popular in the last ten years. Irrespective of the type of strengthening used, design is conditioned, among others, by concrete-composite bond failure, normally attributed to stresses at the interface between these two materials. The mechanical properties of concrete and composite materials are very different. Composite materials commonly used in civil engineering possess high tensile strength (both static and long term) and they are linear elastic to failure, which, in contrast to the widely known behavior of concrete, there is a clear incompatibility which leads to bond-related failures. Bond failure in the composite material in bending- or shear-strengthened beams often controls bearing capacity of the strengthened member. Debonding failure of RC beams strengthened in bending by externally-bonded composite laminates takes place either, at the end (plate end debonding) or at flexure or flexure-shear cracks (intermediate crack debonding). In the first case, the experience over the past years has shown that this can be avoided by extending laminates up to the supports or by using an anchoring system. However, recommendations for the second case are still considered far from predicting failure efficiently. The need to experimentally measure FRP bonding to concrete has induced the scientific community to develop test methods for that purpose. Experimental campaigns, in turn, have given rise to models for predicting bond strength, effective length and the stress-slip relationship. The beam-type test proposed and used in this thesis to determine the bonding characteristics of FRP at varying concrete strengths and adhesive thicknesses was similar to the test used for measuring steel reinforcement to concrete bonding conditions. In light of the findings, this test was deemed to be usable to study different types of adhesives and application methods, since it reflects the behavior of FRP in strengthened beams more accurately than the procedures presently in place. Experimental results are transferred to the verification of peeling-off at flexure or flexure-shear cracks, presenting a good general agreement. Findings led to the conclusion that the strain limitation of laminate produces accurate predictions of intermediate crack debonding. A new model for strain limitation is proposed. Finally, a comprehensive evaluation based on a statistical analysis among existing models is carried out in order to assess their accuracy.

Microstructure, magnetic and mechanical properties of Ni-Zn ferrites prepared by Powder Injection Moulding

Nowadays, the electronic industry demands small and complex parts as a consequence of the miniaturization of electronic devices. Powder injection moulding (PIM) is an emerging technique for the manufacturing of magnetic ceramics. In this paper, we analyze the sintering process, between 900 °C and 1300 °C, of Ni–Zn ferrites prepared by PIM. In particular, the densification behaviour, microstructure and mechanical properties of samples with toroidal and bar geometry were analyzed at different temperatures. Additionally, the magnetic behaviour (complex permeability and magnetic losses factor) of these compacts was compared with that of samples prepared by conventional powder compaction. Finally, the mechanical behaviour (elastic modulus, flexure strength and fracture toughness) was analyzed as a function of the powder loading of feedstock. The final microstructure of prepared samples was correlated with the macroscopic behaviour. A good agreement was established between the densities and population of defects found in the materials depending on the sintering conditions. In general, the final mechanical and magnetic properties of PIM samples were enhanced relative those obtained by uniaxial compaction.

Mode II fracture energy in the adhesive bonding of dissimilar substrates: carbon fibre composite to aluminium joints

The end-notched flexure (ENF) test calculates the value of mode II fracture energy in adhesive bonding between the substrates of same nature. Traditional methods of calculating fracture energy in the ENF test are not suitable in cases where the thickness of the adhesive is non-negligible compared with adherent thicknesses. To address this issue, a specific methodology for calculating mode II fracture energy has been proposed in this paper. To illustrate the applicability of the proposed method, the fracture energy was calculated by the ENF test for adhesive bonds between aluminium and a composite material, which considered two different types of adhesive (epoxy and polyurethane) and various surface treatments. The proposed calculation model provides higher values of fracture energy than those obtained from the simplified models that consider the adhesive thickness to be zero, supporting the conclusion that the calculation of mode II fracture energy for adhesives with non-negligible thickness relative to their adherents should be based on mathematical models, such as the method proposed in this paper, that incorporate the influence of this thickness.

Moment transfer and influence of transverse beams in interior waffle flat plate-column connections under lateral loading

This paper addresses two aspects of the behavior of interior reinforced concrete waffle flat plate?column connections under lateral loads: the share of the unbalanced moment between flexure and excentric shear, and the effect of the transverse beams. A non-linear finite element model (benchmark model) was developed and calibrated with the results of quasi-static cyclic tests conducted on a 3/5 scale specimen. First, from this numerical model, the portion cv of the unbalanced moment transferred by the excentricity of shear about the centroid of the critical sections defined by Eurocode 2 (EC-2) and by ACI 318-11 was calculated and compared with the share-out prescribed by these codes. It is found that while the critical section of EC-2 is consistent with the cv provided by this code, in the case of ACI 318-11, the value assigned to cv is far below (about 50% smaller) the actual one obtained with the numerical simulations. Second, from the benchmark model, seven additional models were developed by varying the depth D of the transverse beam over the thickness h of the plate. It was found that the ductility of the connection and the effective width of the plate can respectively be increased up to 50% and 10% by raising D/h to 2 and 1.5.

Mechanical behavior of tungsten-vanadium-lanthana alloys as function of temperature

The mechanical behavior of three tungsten (W) alloys with vanadium (V) and lanthana (La2O3) additions (W–4%V, W–1%La2O3, W–4%V–1%La2O3) processed by hot isostatic pressing (HIP) have been compared with pure-W to analyze the influence of the dopants. Mechanical characterization was performed by three point bending (TPB) tests in an oxidizing air atmosphere and temperature range between 77 (immersion tests in liquid nitrogen) and 1273 K, through which the fracture toughness, flexural strength, and yield strength as function of temperature were obtained. Results show that the V and La2O3 additions improve the mechanical properties and oxidation behavior, respectively. Furthermore, a synergistic effect of both dopants results in an extraordinary increase of the flexure strength, fracture toughness and resistance to oxidation compared to pure-W, especially at higher temperatures. In addition, a new experimental method was developed to obtain a very small notch tip radius (around 5–7 μm) and much more similar to a crack through the use of a new machined notch. The fracture toughness results were lower than those obtained with traditional machining of the notch, which can be explained with electron microscopy, observations of deformation in the rear part of the notch tip. Finally, scanning electron microscopy (SEM) examination of the microstructure and fracture surfaces was used to determine and analyze the relationship between the macroscopic mechanical properties and the micromechanisms of failure involved, depending on the temperature and the dispersion of the alloy.

Comportamiento a fatiga por cortante de elementos lineales de hormigón armado sin cercos

Las estructuras de hormigón son susceptibles de sufrir los efectos asociados a las acciones de fatiga cuando estas se ven sometidas a un elevado número de cargas repetidas. Muchas de estas estructuras no requieren armadura transversal para cumplir los condicionantes de dimensionamiento estático como por ejemplo las losas superiores de tableros de puentes, los muros de contención, las losas de transición de puentes, las torres eólicas o las estructuras marítimas. La mayor parte de los códigos de diseño vigentes no incluyen una comprobación específica del nivel de seguridad a cortante de estas estructuras para acciones de fatiga, y aquellas que lo hacen prefieren utilizar expresiones de tipo empírico basadas en curvas S-N que relacionan el número de ciclos resistentes con el valor de la carga aplicada. A pesar de que el empleo de curvas S-N es de gran utilidad desde un punto de vista práctico, estas curvas no permiten comprender el proceso de rotura por cortante para cargas repetidas. El objetivo principal de esta Tesis es el de estudiar el comportamiento a cortante de elementos de hormigón armado sin cercos sometidos a fatiga. Además, el análisis es ampliado al estudio del comportamiento transversal de los voladizos de las losas superiores de tableros de puentes de hormigón que de forma habitual son diseñados sin armadura de cortante. De forma habitual estos elementos se diseñan atendiendo a criterios de dimensionamiento estáticos sin tener en cuenta la resistencia a cortante cuando se ven sometidos a cargas cíclicas. A pesar de que las cargas de fatiga son inferiores a aquellas que producen el fallo estático, es importante tener en cuenta el comportamiento de estos elementos ante cargas repetidas. Los trabajos experimentales existentes en vigas de hormigón armado sin cercos evidenciaron diferencias significativas entre los modos de fallo ante cargas estáticas y cíclicas. Estos trabajos llegaron a la conclusión de que estos elementos diseñados para tener un fallo dúctil por flexión pueden llegar a desarrollar un tipo de fallo frágil por cortante cuando se ven sometidos a cargas repetidas. El proceso de rotura por cortante en elementos de hormigón armado sin cercos sometidos a fatiga es un proceso complejo que debe ser estudiado en profundidad debido al carácter frágil de este tipo de fallo. Los trabajos experimentales permitieron comprobar que el origen de este fallo tiene lugar tras la formación de una fisura de cortante a partir de una fisura de flexión formada durante los primeros ciclos en el vano de cortante. Tras la formación de esta fisura, esta se va propagando hacia la cabeza de compresión hasta que finalmente se produce el fallo como consecuencia de la destrucción de la cabeza de compresión cuando la altura alcanzada por esta es insuficiente para resistir la fuerza de compresión aplicada en esta zona. Por otra parte, la propagación de esta fisura diagonal puede desarrollarse por completo en el instante en el que esta se forma derivando en un tipo de fallo por cortante más frágil que el anterior. El proceso de fatiga es estudiado en esta Tesis mediante un modelo mecánico. Por una parte, se propone un modelo predictivo para determinar el número de ciclos acumulados hasta que se forma la fisura diagonal en función del estado tensional que se tiene en la punta de una fisura crítica de flexión formada en los primeros ciclos. Por otra parte, la resistencia a fatiga tras la formación de la fisura diagonal se analiza teniendo en cuenta el daño por fatiga acumulado en la cabeza de compresión y las variables que afectan a la propagación de esta fisura de cortante. Para la evaluación de la resistencia a fatiga tras la formación de la fisura crítica de cortante en este tipo de elementos, se plantea un modelo teórico basado en conceptos de Mecánica de la Fractura adaptados al hormigón. Este modelo puede ser aplicado a vigas de hormigón armado sin cercos de canto constante o variable siguiendo diferentes procedimientos. Una campaña experimental ha sido llevada a cabo con el objetivo de estudiar el comportamiento a cortante de vigas de hormigón armado sin cercos de canto variable sometidas a cargas estáticas y de fatiga. Se han desarrollado un total de diez ensayos estáticos y de fatiga para diferentes niveles de carga y esbelteces de cortante, teniendo lugar diferentes modos de fallo. Estos elementos fueron diseñados para reproducir, a escala real y de forma simplificada, los voladizos laterales de las losas superiores de tableros de puentes de carretera de hormigón. Los resultados experimentales demostraron que el tipo de fallo desarrollado depende de varios parámetros como por ejemplo el nivel de carga máxima, el nivel de oscilación de tensiones en la armadura longitudinal, la esbeltez de cortante o la calidad del hormigón utilizado entre otros. Para valores similares de esbeltez de cortante, los ensayos de fatiga realizados permitieron comprobar que la rotura por cortante de estos elementos está asociada a niveles de carga máxima elevados, mientras que el fallo por fatiga de la armadura longitudinal tiene mayor probabilidad de ocurrir en elementos sometidos a elevados niveles de oscilación de tensiones en esta armadura. Además, estos ensayos han sido analizados a través del modelo propuesto para tratar de comprender el comportamiento resistente de estos elementos sometidos a cargas de fatiga. Concrete structures are able to suffer fatigue when they are subjected to high number of cyclic loads. Many of these need not shear reinforcement to satisfy static design requirements, such as bridge deck slabs, retaining walls, bridge approach slabs, wind towers or maritime structures among others. Many codes of practice do not include a verification of the shear fatigue safety. Moreover, those which include it still prefer empirical S-N-based approaches that provide the number of cycles as a function of applied forces. S-N models are practical but they do not provide information to understand the shear fatigue process. The main objective of this Thesis is to study shear behaviour of reinforced concrete elements without stirrups subjected to fatigue loads. In addition, the analysis is extended in order to study the transverse behaviour of cantilever slabs of concrete bridges that traditionally are designed without shear reinforcement. These elements usually are designed on the basis of static strength and it is unusual that codes consider fatigue strength of concrete in shear. Accordingly, it is important to take into account the fatigue behaviour of structural members subjected to cyclic loads although these loads are lower than those which produce the static failure. Existing experimental works show important differences between the static and cyclic failure modes of reinforced concrete beams without stirrups. These works concluded that beams without transverse reinforcement, designed to have a ductile failure mode in flexure, can submit a brittle shear failure mode when they are subjected to repeated loads. Shear fatigue failure of reinforced concrete beams without stirrups is a rather complex process from the mechanical viewpoint. Since it leads to a brittle failure mode it should be better understood. Experimental evidence indicates that a diagonal crack first develops from the inclination of flexural cracks in the shear span. Thereafter, the diagonal crack propagates into the compression zone. Failure normally takes place by the destruction of the compression zone when its depth is too small to resist the applied force. The propagation of the diagonal crack can also be instantaneous, leading to sudden diagonal cracking fatigue failure rather than shear-compression failure. Fatigue process is studied in this Thesis on a mechanical basis. On the one hand, a predictive model is derived to obtain the number of cycles up to diagonal cracking, as a function of the stress state at the tip of a critical flexural crack. On the other hand, the residual fatigue strength after diagonal cracking is analyzed taking into account the fatigue damage accumulated by the compression zone and the variables affecting the propagation of the diagonal crack. In order to assess the residual fatigue strength after diagonal cracking of such elements, a theoretical model is proposed based on concepts from fracture mechanics adapted to concrete. This model can be successfully applied for straight or haunched reinforced concrete beams without stirrups following different procedures. In order to achieve a more advanced knowledge in this subject, an experimental campaign has been carried out with the aim of study the shear behaviour of reinforced concrete haunched beams without stirrups subjected to static and fatigue loads. A total of ten static and fatigue tests have been performed with distinct load levels and shear span-to-depth ratios, presenting different failures modes. These elements were designed to reproduce in a simplified form the cantilever slab of concrete bridges at real scale. Experimental results showed that the type of failure depends on several parameters as for example the maximum load level, the stress oscillation level on the longitudinal reinforcement, the shear span-to-depth ratio or the quality of the concrete used among others. For a similar value of the shear span-to-depth ratio, tests evidenced that shear fatigue failure is related to high maximum load levels, while steel fatigue failure is easier to occur in elements subjected to high stress oscillation level on the reinforcement bars. Besides, these tests have been analyzed through the proposed model in order to clarify the structural behaviour of such elements subjected to fatigue loads.

A discrete spectral model for intermediate crack debonding in FRP-strengthened RC beams

One of the common failure modes of reinforced concrete (RC) beams strengthened in flexure with a bonded fibre-reinforced polymer (FRP) is intermediate crack (IC) debonding, which is originated at a critical section in the vicinity of flexural cracks and propagates to a plate end. Despite considerable research over the last years, few reliable and simplified IC debonding strength models have been developed. This paper firstly presents a one-dimensional model based on the discrete crack approach for concrete and the spectral element method for the numerical simulation of the IC debonding process. The progressive formation of flexural cracks and subsequent concrete-FRP interfacial debonding is formulated by the introduction of a new element able to represent both phenomena simultaneously without perturbing the numerical procedure. Furthermore, with the proposed model, high frequency dynamic response for these kinds of structures can also be obtained in a very simple and non-expensive way, which makes this procedure very useful as a tool for diagnoses and detection of debonding in its initial stage by monitoring the change in local dynamic characteristics.

Relationship between residual stresses and mechanical behavior in ceramic composites

En este trabajo, materiales de tipo alúmina/Y-TZP (ZrO2 tetragonal, estabilizada con 3 mol. % Y2O3), como sistema cerámico popular por sus mejoradas propiedades mecánicas en comparación con las cerámicas de alúmina puras, han sido estudiados en términos de propiedades mecánicas y tensiones residuales. El novedoso método de colado en cinta, consistente en el apilamiento de cintas de cerámica verde a temperatura ambiente y el uso de bajas presiones, se ha escogido para la presente investigación con el fin de poder aprovechar al máximo el futuro desarrollo de materiales laminados de alúmina-óxido de circonio. Se han determinado las propiedades de los materiales obtenidos por este nuevo método de procesamiento comparándolas con las de los materiales obtenidos por “slip casting”, con el fin de analizar si el método propuesto afecta a la microestructura y, por tanto, a las propiedades mecánicas y tensiones residuales propias de estos materiales. Para analizar la idoneidad del proceso de fabricación, utilizado para evitar la presencia de discontinuidades en las intercaras entre las láminas así como otros fenómenos que puedan interferir con las propiedades mecánicas, se estudiaron materiales cerámicos con la misma composición en cintas. Por otra parte también se analizó el efecto de la adición de óxido de circonio sobre la aparición de tensiónes residuales en cerámicas Al2O3/Y-TZP, teniendo en cuenta su notable influencia sobre las propiedades microestructurales y mecánicas de los materiales, así como el requisito de co-sinterización de capas con diferentes materiales compuestos en materiales laminados. La caracterización del material incluye la determinación de la densidad, el análisis de la microestructura, la obtención de las propiedades mecánicas (módulo de elasticidad, dureza, resistencia a la flexión y tenacidad de fractura) así como de las tensiones residuales. En combinación con otros métodos de medida tradicionales, la nanoindentación también se empleó como una técnica adicional para la medida del módulo de elasticidad y de la dureza. Por otro lado, diferentes técnicas de difracción con neutrones, tanto las basadas en longitud de onda constante (CW) como en tiempo de vuelo (TOF), han sido empleadas para la medición fiable de la deformación residual a través del grosor en muestras a granel. Las tensiones residuales fueron determinadas con elevada precisión, aplicando además métodos de análisis apropiados, como por ejemplo el refinamiento de Rietveld. Las diferentes fases en cerámicas sinterizadas, especialmente las de zirconia, se examinaron con detalle mediante el análisis de Rietveld, teniendo en cuenta el complicado polimorfismo del Óxido de Zirconio (ZrO2) así como las posibles transformaciones de fase durante el proceso de fabricación. Los efectos del contenido de Y-TZP en combinación con el nuevo método de procesamiento sobre la microestructura, el rendimiento mecánico y las tensiones residuales de los materiales estudiados (Al2O3/Y-TZP) se resumen en el presente trabajo. Finalmente, los mecanismos de endurecimiento, especialmente los relacionados con las tensiones residuales, son igualmente discutidos. In present work, Alumina/Y-TZP (tetragonal ZrO2 stabilized with 3 mol% Y2O3) materials, as an popular ceramic system with improved mechanical properties compared with the pure alumina ceramics, have been studied in terms of mechanical properties and residual stresses. The novel tape casting method, which involved the stacking of green ceramics tapes at room temperature and using low pressures, is selected for manufacturing and investigation, in order to take full advantage of the future development of alumina-zirconia laminated materials. Features of materials obtained by the new processing method are determined and compared with those of materials obtained by conventional slip casting in a plaster mold, in order to study whether the proposed method of processing affects microstructure and thereby the mechanical properties and residual stresses characteristics of materials. To analyse the adequacy of the manufacturing process used to avoid the presence of discontinuities at the interfaces between the sheets and other phenomena that interfere with the mechanical properties, ceramic materials with the same composition in tapes were investigated. Moreover, the effect of addition of zirconia on residual stress development of Al2O3/Y-TZP ceramics were taken into investigations, considering its significantly influence on the microstructure and mechanical properties of materials as well as the requirement of co-sintering of layers with different composites in laminated materials. The characterization includes density, microstructure, mechanical properties (elastic modulus, hardness, flexure strength and fracture toughness) and residual stresses. Except of the traditional measurement methods, nanoindentation technique was also used as an additional measurement of the elastic modulus and hardness. Neutron diffraction, both the constant-wavelength (CW) and time-of-flight (TOF) neutron diffraction techniques, has been used for reliable through-thickness residual strain measurement in bulk samples. Residual stresses were precisely determined combined with appropriate analysis methods, e.g. the Rietveld refinement. The phase compositions in sintered ceramics especially the ones of zirconia were accurately examined by Rietveld analysis, considering the complex polymorph of ZrO2 and the possible phase transformation during manufacturing process. Effects of Y-TZP content and the new processing method on the microstructure, mechanical performance and residual stresses were finally summarized in present studied Al2O3/Y-TZP materials. The toughening mechanisms, especially the residual stresses related toughening, were theoretically discussed.