Development of corrosion of steel bars embedded in mortar made with slag from secondary metallurgy

The aim of this work is to study the evolution of the corrosion rate of reinforcements embedded in mortar specimens that have been partly or fully replaced by the sand ladle furnace white slag. Prisms are manufactured mortar 6cm x 8cm x 2cm in which are embedded reinforcing steel bars of 6mm diameter B500SD. At the time of mixing were added varying amounts of chloride ion content by weight of cement (0%, 0.4%, 0.8%, 1.2%, 2%). The specimens were made totally or partially replacing the white slag, getting four different mixes depending on the degree of substitution. After curing the specimens for 28 days in moist chambers proceeded to dry up naturally. Here are gradually dampened by its conservation in a moist chamber, periodically measuring the corrosion rate of the bars using the technique of polarization curve. The results, in terms of corrosion current and corrosion potential, were compared with those obtained on standard samples, without replacement by slag aggregate. The analysis of results allows us to know, depending on the type of mortar used, the chloride threshold with the depassivation produced steel and the corrosion rates achieved in steels in the active state in terms of mortar moisture, obtained from qualitatively using gravimetric techniques. The results achieved to date support the conclusion that no significant differences in the behavior against corrosion induced by chloride ions, between the steel bars embedded in standard samples and the steel bars embedded in samples including with aggregates from slag. Both the chloride threshold resulting in the depassivation steel as the corrosion rate reached through the bars in an active state are very similar in both types of mortars when they have the same moisture content.

Mechanical properties of tungsten alloys with Y2O3 and titanium additions

In this research the mechanical behaviour of pure tungsten (W) and its alloys (2 wt.% Ti–0.47 wt.% Y2O3 and 4 wt.% Ti–0.5 wt.% Y2O3) is compared. These tungsten alloys, have been obtained by powder metallurgy. The yield strength, fracture toughness and elastic modulus have been studied in the temperature interval of 25 °C to 1000 °C. The results have shown that the addition of Ti substantially improves the bending strength and toughness of W, but it also dramatically increases the DBTT. On the other hand, the addition of 0.5% Y2O3, is enough to improve noticeably the oxidation behaviour at the higher temperatures. The grain size, fractography and microstructure are studied in these materials. Titanium is a good grain growth inhibitor and effective precursor of liquid phase in HIP. The simultaneous presence of Y2O3 and Ti permits to obtain materials with low pores presence

Properties of aluminium nodules foamed with concentrated solar energy

Commercial aluminium foam filled structures and sandwich panels are available for structural applications. As alternative to these materials, small granular foamed pieces are proposed to fill structures as well as sandwich panels. On the present work, foam precursors are obtained by Powder Metallurgy (PM) route, using natural calcium carbonate as foaming agent instead of titanium hydride. Extruded precursor bars were cut into small pieces (around 4.5 mm long and 5mm in diameter). Foaming treatment was carried out on two different ways: electrical preheated furnace and by solar furnace. Foamed nodules presented a low cell size, density e.g. 0.67 g/cm3 to 0.88 g/cm3 and a height/diameter ratio between 0.72 and 0.84 as a function of precursor size. These properties depend on the foaming particle size, foaming cycle and precursor dimensions. Carbonate precursors are easily foamed by concentrated solar energy, due to the lower risk of cell collapse than with hydride precursors, resulting from cell stabilization by oxide skin formation into cells and a low degree of foamed nodules bonding.

Análisis del comportamiento a corrosión de armaduras embebidas en probetas de mortero, con sustitución parcial de áridos y cemento por escorias blancas de horno cuchara

El hormigón armado es el material estructural más empleado en construcción, lo que exige un exhaustivo control tanto de los materiales que lo componen como de su ejecución, con el fin de garantizar la vida útil para la que ha sido proyectado. Uno de los principales problemas de la durabilidad del hormigón armado, es la corrosión de sus armaduras. Existen en la actualidad diferentes métodos que intentan detener el proceso de corrosión, entre ellos, los inhibidores superficiales de corrosión. El continuo incremento en la producción de acero desde el siglo XIX, ha producido un desequilibrio entre los productos fabricados en las industrias siderúrgicas y los residuos generados. Como consecuencia, toneladas de residuos son depositados en vertederos, provocando graves daños medioambientales con el paso del tiempo. El volumen de escorias producidas en la industria siderúrgica en España asciende a 2,55Mt al año, de ahí la importancia del reciclaje de estos productos y de su integración como materia prima en el proceso de fabricación de otros materiales. Partiendo de estas premisas, en el presente trabajo de investigación se ha estudiado el comportamiento a corrosión, de barras de acero de armar embebidas en probetas de mortero, en las que se ha sustituido parcialmente el árido y el cemento por escorias blancas de horno cuchara (LFS), mediante técnicas electroquímicas y gravimétricas. Para ello, se han fabricado probetas prismáticas de 6 x 8 x 2 cm3 con diferentes porcentajes de ión cloruro, introducidos en el momento del amasado, tanto en probetas patrón como en probetas con escorias LFS. El análisis de los resultados obtenidos permite concluir que las probetas patrón y las probetas con escorias LFS tienen comportamientos similares en presencia de cloruros por encima del 0,4% en peso de cemento y por tanto que la sustitución de escorias LFS por arena (25%) y cemento (30%) no afecta negativamente a la corrosión de las armaduras. Por tanto, el uso de escorias LFS en el proceso de fabricación de hormigón armado es una práctica que presenta ventajas competitivas respecto a las técnicas de construcción tradicionales, desde el punto de vista económico y medioambiental. En cuanto a los inhibidores superficiales de corrosión, no han resultado eficaces en probetas con escorias LFS, independientemente del porcentaje de ión cloruro, mientras que en probetas patrón han sido eficaces para porcentajes de ión cloruro igual o inferior al 0,8% en peso de cemento. ABSTRACT Reinforced concrete is the most widely used structural material. This implies that rigorous control must be applied in order to guarantee the life-span and performance of structures made using this composite material. One of the main problems regarding concrete durability is bar corrosion. At present, there are different methods adopted to stop the corrosion process, among them, surface corrosion inhibitors. The continuous growth in steel production since the 19th century has led to an imbalance between waste products generated in steel production processes and their subsequent use. As a consequence, mass dumping at waste disposal sites has been causing a significant environmental problem over the years. The amount of slag produced by the steel industry each year in Spain amounts to 2.55Mt, hence the importance of recycling by-products from steel production so they can be used as primary material in the manufacturing process of other materials. Starting from this working hypothesis, and using electrochemical and gravimetric techniques, this research work aims to analyse and study the corrosion behaviour of steel rebars embedded in mortar specimens, containing ladle furnace slag in partial substitution for aggregate and cement. Prisms were manufactured from 6 x 8 x 2 cm3 with different percentages of chloride ion introduced at the time of mixing, in standard specimens and specimens with LFS slag. Results from the analysis show that the standard specimens and those containing LFS slag display a similar behaviour in the presence of chlorides. Furthermore, when LFS slag is replaced by sand (25%) and cement (30%) corrosion of rebars is not negatively affected. Additionally, the use of LFS slag in the manufacture of reinforced structures is a practice that represents a competitive advantage over traditional construction techniques, from both an economic and environmental point of view Finally, as for surface corrosion inhibitors, they have not proved effective in specimens containing LFS slag, regardless of the percentage of the chloride ion, whereas in standard specimens they have been effective in chloride ion percentages not exceeding 0.8% (as to the cement amount).

Estudio del comportamiento mecánico de las espumas pulvimetalúrgicas de aluminio

Con este trabajo se pretende determinar la relación entre las características físicas y mecánicas y la estructura para espumas de aluminio de Al12Si y AA6061 obtenidas por pulvimetalurgia utilizando probetas prismáticas de dimensiones diecisiete por diecisiete por sesenta milímetros. De su estudio mecánico y de análisis de imagen se concluye que las probetas cuyas propiedades físicas y mecánicas están moderadamente por encima de la media poseen mayor número de poros medianos y paredes de poro más gruesas. Por el contrario, las propiedades resultan inferiores cuando se presentan estructuras con un mayor número de poros medianos. Aquellas espumas con estructuras obtenidas por una espumación incompleta presentan una menor porosidad y por ello mayores densidades. En aquellos casos donde la estructura presenta una elevada presencia de poros grandes, sus propiedades mecánicas disminuyen. ABSTRACT With this work we are trying to determine the relation between physical and mechanical characteristics and its structure, for Al12Si and AA6061 aluminium foams, obtained by podwer metallurgy. Aluminium foam samples with dimensions of seventeen per seventeen per sixty millimeters were used. After its mechanical and image analysis study, we conclude that samples whose physical and mechanical properties are moderately over the average, they have a major proportion of medium pores and thicker pore walls. Otherwise, properties result to be inferior when a major number of medium pores structures are presented. Those foam structures obtained with an incomplete foaming process show a lower porosity, and so higher densities. Also, properties decrease in those cases in which the structure presents a high presence of big pores.

Effect of Stress Level on the High Temperature Deformation and Fracture Mechanisms of Ti-45Al-2Nb-2Mn-0.8 vol. pct TiB2: An In Situ Experimental Study

The effect of the applied stress on the deformation and crack nucleation and propagation mechanisms of a c-TiAl intermetallic alloy (Ti-45Al-2Nb-2Mn (at. pct)-0.8 vol. pct TiB2) was examined by means of in situ tensile (constant strain rate) and tensile-creep (constant load) experiments performed at 973 K (700 �C) using a scanning electron microscope. Colony boundary cracking developed during the secondary stage in creep tests at 300 and 400 MPa and during the tertiary stage of the creep tests performed at higher stresses. Colony boundary cracking was also observed in the constant strain rate tensile test. Interlamellar ledges were only found during the tensile-creep tests at high stresses (r>400 MPa) and during the constant strain rate tensile test. Quantitative measurements of the nature of the crack propagation path along secondary cracks and along the primary crack indicated that colony boundaries were preferential sites for crack propagation under all the conditions investigated. The frequency of interlamellar cracking increased with stress, but this fracture mechanism was always of secondary importance. Translamellar cracking was only observed along the primary crack.

Proposal for a semantic hierarchy of terminological metaphors in science and technology

Cognitive linguistics is considered as one of the most appropriate approaches to the study of scientific and technical language formation and development, where metaphor is accepted to play an essential role. This paper, based on the Cognitive Theory of Metaphor, takes as the starting point the terminological metaphors established in the research project METACITEC(Note 1), which was developed with the purpose of unfolding constitutive metaphors and their function in the language of science and technology. After the analysis of metaphorical terms and using a mixed corpus from the fields of Agriculture, Geology, Mining, Metallurgy, and other related technical fields, this study presents a proposal for a hierarchy of the selected metaphors underlying the scientific conceptual system, based on the semantic distance found in the projection from the source domain to the target domain. We argue that this semantic distance can be considered as an important parameter to take into account in order to establish the metaphoricity of science and technology metaphorical terms. The findings contribute to expand on the CTM stance that metaphor is a matter of cognition by reviewing the abstract-concrete conceptual relationship between the target and source domains, and to determine the role of human creativity and imagination in the language of science and technology configuration

Spatial and temporal variations of trace element distribution in soils and street dust of an industrial town in NW Spain: 15 years of study

Extensive spatial and temporal surveys, over 15 years, have been conducted in soil in urban parks and street dusts in one of the most polluted cities in western Europe, Avilés (NW Spain). The first survey was carried out in 1996, and since then monitoring has been undertaken every five years. Whilst the sampling site is a relatively small town, industrial activities (mainly the steel industry and Zn and Al metallurgy) and other less significant urban sources, such as traffic, strongly affect the load of heavy metals in the urban aerosol. Elemental tracers have been used to characterise the influence of these sources on the composition of soil and dust. Although PM10 has decreased over these years as a result of environmental measures undertaken in the city, some of the “industrial” elements still remain in concentrations of concern for example, up to 4.6% and 0.5% of Zn in dust and soil, respectively. Spatial trends in metals such as Zn and Cd clearly reflect sources from the processing industries. The concentrations of these elements across Europe have reduced over time, however the most recent results from Avilés revealed an upward trend in concentration for Zn, Cd, Hg and As. A risk assessment of the soil highlighted As as an element of concern since its cancer risk in adults was more than double the value above which regulatory agencies deem it to be unacceptable. If children were considered to be the receptors, then the risk nearly doubles from this element.

Analysis of crystallographic slip and grain boundary sliding in a Ti-45Al-2Nb-2Mn (at%)-0.8 vol%TiB2 alloy by high temperature in situ mechanical testing

This work aims to contribute to a further understanding of the fundamentals of crystallographic slip and grain boundary sliding in the γ-TiAl Ti–45Al–2Nb–2Mn (at%)–0.8 vol%TiB2 intermetallic alloy, by means of in situ high-temperature tensile testing combined with electron backscatter diffraction (EBSD). Several microstructures, containing different fractions and sizes of lamellar colonies and equiaxed γ-grains, were fabricated by either centrifugal casting or powder metallurgy, followed by heat treatment at 1300 °C and furnace cooling. in situ tensile and tensile-creep experiments were performed in a scanning electron microscope (SEM) at temperatures ranging from 580 °C to 700 °C. EBSD was carried out in selected regions before and after straining. Our results suggest that, during constant strain rate tests, true twin γ/γ interfaces are the weakest barriers to dislocations and, thus, that the relevant length scale might be influenced by the distance between non-true twin boundaries. Under creep conditions both grain/colony boundary sliding (G/CBS) and crystallographic slip are observed to contribute to deformation. The incidence of boundary sliding is particularly high in γ grains of duplex microstructures. The slip activity during creep deformation in different microstructures was evaluated by trace analysis. Special emphasis was placed in distinguishing the compliance of different slip events with the Schmid law with respect to the applied stress.

Influencia de la atmósfera de sinterización en las propiedades mecánicas de los aceros P/M AISI 430.LInfluence of sintering atmosphere on the mechanical properties of steel P/M AISI 430L

Se ha estudiado el acero inoxidable pulvimetalúrgico AISI 430L, comparando la sinterización en dos atmósferas diferentes; en vacío, y en una atmósfera que contiene nitrógeno. Se ha desarrollado un tratamiento térmico con objeto de incrementar las propiedades mecánicas, mediante la modificación microestructural de los nitruros complejos de hierro y cromo precipitados durante la etapa de sinterización. Se han evaluado las propiedades físicas y a la vez se ha realizado un análisis microestructural con el fin de relacionar la microestructura con el incremento en las propiedades mecánicas. Influence of sintering atmosphere on the mechanical properties of steel P / M AISI 430L. It has studied the stainless steel powder metallurgy AISI 430L. It has compared the sintering in two different atmospheres; in vacuum, and in an atmosphere containing nitrogen. It has developed a heat treatment with the aim of improving the mechanical properties. This has been done through microstructural modification of complex nitrides of iron and chromium precipitates during the phase of sintering. Physical properties have been evaluated and are been performing a microstructural analysis for microstructure related to the increase in mechanical properties.

Biofouling on PM stainless steels

Powder metallurgy (PM) consists in obtaining pieces of powder metal that are processed at high temperatures and pressure. Due to its characteristic manufacturing process, the materials can have a specific and controlled porosity, which makes it possible to obtain porous parts such as ball bearings, gears, and roller bearings, etc. This porosity is what made us think about how easy biofouling would be on these materials and its possible environmental applications.

Incorporación de escorias de aluminio en la fabricación de productos de Arcilla cocida

Las sociedades desarrolladas generan una gran cantidad de residuos, que necesitan una adecuada gestión. Esta problemática requiere, de este modo, una atención creciente por parte de la sociedad, debido a la necesidad de proteger el medio ambiente. En este sentido, los esfuerzos se centran en reducir al máximo la generación de residuos y buscar vías de aprovechamiento de aquellos que son inevitables, soluciones mucho más aconsejables desde el punto de vista técnico, ecológico y económico que su vertido o destrucción. Las industrias deben adoptar las medidas precisas para fomentar la reducción de estos residuos, desarrollar tecnologías limpias que permitan el ahorro de los recursos naturales que poseemos, y sobre todo buscar métodos de reutilización, reciclado, inertización y valorización de los residuos generados en su producción. La industria de la construcción es un campo muy receptivo para el desarrollo de nuevos materiales en los que incorporar estos residuos. La incorporación de diferentes residuos industriales en matrices cerámicas se plantea como una vía barata de fijar las diferentes especies metálicas presentes en transformación de rocas ornamentales, lodos de galvanización o metalúrgicos, etc. En todos los casos, la adición de estos residuos requiere su caracterización previa y la optimización de las condiciones de conformado y cocción en el caso de su incorporación a la arcilla cocida. Entre los residuos incorporados en materiales de construcción se encuentran las escorias de aluminio. La industria metalúrgica produce durante sus procesos de fusión diferentes tipos de escorias. Su reciclado es una de las líneas de interés para estas industrias. En el caso de las escorias de aluminio, su tratamiento inicial consiste en una recuperación del aluminio mediante métodos mecánicos seguido de un tratamiento químico, o plasma. Este método conduce a que la escoria final apenas contenga aluminio y sea rica en sales solubles lo que limita su almacenamiento en escombreras. La escoria es una mezcla de aluminio metal y productos no metálicos como óxidos, nitruros y carburos de aluminio, sales y otros óxidos metálicos. En este estudio se ha analizado la posibilidad de la adición de escorias de aluminio procedentes de la metalurgia secundaria en materiales de construcción, de forma que tras un procesado de las mismas permita la obtención de materiales compuestos de matriz cerámica. En la presente Tesis Doctoral se ha analizado la viabilidad técnica de la incorporación de las escorias de aluminio procedentes de la metalurgia secundaria en una matriz de arcilla cocida. Para ello se han aplicado diferentes tratamientos a la escoria y se han aplicado diferentes variables en su procesado como la energía de molienda o la temperatura de sinterizacion, además del contenido de escoria. Su compactación con agua entre el 5-10 %, secado y sinterización permite obtener piezas rectangulares de diverso tamaño. Desde el punto de vista del contenido de la escoria, se incorporó entre un 10 y 40% de escoria TT, es decir sometida una calcinación previa a 750ºC en aire. Los mejores resultados alcanzados corresponden a un contenido del 20% ESC TT, sinterizada a 980ºC, por cuanto altos contenidos en escoria condicen a piezas con corazón negro. Los productos obtenidos con la adición de 20% de escoria de aluminio a la arcilla, presentan una baja expansión tras sinterización, mejores propiedades físicas y mecánicas, y mayor conductividad térmica que los productos obtenidos con arcilla sin adiciones. Aumenta su densidad, disminuye su absorción y aumenta sus resistencias de flexión y compresión, al presentar una porosidad cerrada y una interacción escoria-matriz. En todos los casos se produce una exudación superficial de aluminio metálico, cuyo volumen está relacionado con la cantidad de escoria adicionada. Mediante la incorporación de este contenido de escoria, tras un tratamiento de disolución de sales y posterior calcinación (ESC TTQ), se mejoran las propiedades del material compuesto, no sólo sobre la de la escoria calcinada (ESC TT), sino también, sobre la escoria sin tratamiento (ESC). Si además, la adición del 20% de escoria añadida, está tratada, no sólo térmicamente sino también químicamente (ESC TTQ), éstas mejoran aún más las propiedades del material compuesto, siendo el producto más compacto, con menos poros, por lo que los valores de densidad son más elevados, menores son las absorciones y mayores resistencias de flexión y compresión, que los productos obtenidos con la adición de escoria sólo tratada térmicamente. Alcanzando valores de resistencias características a compresión del orden de 109 MPa. Los valores de conductividad térmica obtenidos también son mayores. Los ensayos tecnológicos con piezas de 160 x 30 x 5 mm y el material compuesto optimizado de arcilla+ 20%ESCTTQ, consistieron en la determinación de su expansión por humedad, eflorescencia y heladicidad, mostrando en general un mejor comportamiento que la arcilla sin adiciones. Así, se han obtenido nuevos materiales compuestos de matriz cerámica para la construcción, mejorando sus propiedades físicas, mecánicas y térmicas, utilizando escorias de aluminio procedentes de la metalurgia secundaria, como opción de valorización de estos residuos, evitando así, que se viertan a vertederos y contaminen el medio ambiente. ABSTRACT Developed societies generate a lot of waste, which need proper management. Thus, this problem requires increased attention from the society, due to the need to protect the environment. In this regard, efforts are focused on to minimize the generation of waste and find ways of taking advantage of those who are inevitable, much more advisable solutions from the technical, ecological and economic viewpoint to disposal or destruction. Industries should adopt precise measures to promote waste reduction, develop clean technologies that allow the saving of natural resources that we possess, and above all seek methods of reuse, recycling, recovery and valorisation of the waste generated in their production. The industry of the construction is a very receptive field for the development of new materials in which to incorporate these residues. The incorporation of different industrial residues in ceramic counterfoils appears as a cheap route to fix the different metallic present species in transformation of ornamental rocks, muds of galvanization or metallurgical, etc. In all the cases, the addition of these residues needs his previous characterization and the optimization of the conditions of conformed and of baking in case of his incorporation to the baked clay. Residues incorporated into construction materials include aluminium slag. The metallurgical industry produces during their fusion processes different types of slags. Recycling is one of the lines of interest to these industries. In the case of aluminium slag, their initial treatment consists of a recovery of the aluminium using mechanical methods followed by chemical treatment, or plasma. This method leads to that final slag just contains aluminium and is rich in soluble salts which limits storage in dumps. The slag is a mixture of aluminium metal and non-metallic such as oxides, nitrides and carbides of aluminium salts products and other metal oxides. The present Doctoral thesis has analysed the technical viability of the incorporation of aluminium slag from secondary Metallurgy in an array of baked clay. So they have been applied different treatments to the slag and have been applied different variables in its processing as the temperature of sintering, in addition to the content of slag or energy grinding. Its compaction with water between 5-10%, drying and sintering allows rectangular pieces of different size. From the point of view of the content of the slag, it is incorporated between 10 and 40% slag TT, that is to say, submitted a calcination prior to 750 ° C in air. The best results achieved correspond to 20% ESC TT, sintered at 980 ° C, as high levels of slag in accordance to pieces with black heart. The products obtained with the addition of 20% of slag from aluminium to clay, present a low expansion after sintering, better physical properties and mechanical, and higher thermal conductivity than the products obtained with clay, without addictions. Its density increases, decreases its absorption and increases its resistance to bending and compression, introducing a closed porosity and slag-matrix interaction. In all cases there is a superficial exudation of metallic aluminium, whose volume is related to the amount of slag added. By incorporating this content of slag, following a treatment of salt solution and subsequent calcination (ESC TTQ), are improved the properties of composite material not only on the calcined slag (ESC TT), but also in the slag without treatment (ESC). If the addition of 20% of slag added, is also treated, not only thermally but also chemically (ESC TTQ), they further improve the properties of the composite material, the product is more compact, less porous, so the values are higher density, minors are absorptions and greater resistance in bending and compression, to the products obtained with the addition of slag only treated thermally. Reaching values of compressive resistance characteristic of the order of 109 MPa. The thermal conductivity values obtained are also higher. Testing technology with pieces of 160 x 30 x 5 mm and optimized composite material of clay 20% ESCTTQ, consisted in the determination of its expansion by moisture, efflorescence and frost resistance, in general, showing a better performance than the clay without additions. Thus, we have obtained new ceramic matrix composite materials for construction, improving its physical, mechanical and thermal properties, using aluminium slag secondary metallurgy, as an option Valuation of these wastes, thus preventing them from being poured to landfills and pollute environment.