Thermo-Mechanical Treatment Effects on Stress Relaxation and Hydrogen Embrittlement of Cold-Drawn Eutectoid Steels

The effects of the temperature and stretching levels used in the stress-relieving treatment of cold-drawn eutectoid steel wires are evaluated with the aim of improving the stress relaxation behavior and the resistance to hydrogen embrittlement. Five industrial treatments are studied, combining three temperatures (330, 400, and 460 °C) and three stretching levels (38, 50 and 64% of the rupture load). The change of the residual stress produced by the treatments is taken into consideration to account for the results. Surface residual stresses allow us to explain the time to failure in standard hydrogen embrittlement tests

Planar point sets with large minimum convex decompositions

We show the existence of sets with n points (n ? 4) for which every convex decomposition contains more than (35/32)n?(3/2) polygons,which refutes the conjecture that for every set of n points there is a convex decomposition with at most n+C polygons. For sets having exactly three extreme pointswe show that more than n+sqr(2(n ? 3))?4 polygons may be necessary to form a convex decomposition.

Pipelined Radix- 2k Feedforward FFT Architectures

The appearance of radix-$2^{2}$ was a milestone in the design of pipelined FFT hardware architectures. Later, radix-$2^{2}$ was extended to radix-$2^{k}$ . However, radix-$2^{k}$ was only proposed for single-path delay feedback (SDF) architectures, but not for feedforward ones, also called multi-path delay commutator (MDC). This paper presents the radix-$2^{k}$ feedforward (MDC) FFT architectures. In feedforward architectures radix-$2^{k}$ can be used for any number of parallel samples which is a power of two. Furthermore, both decimation in frequency (DIF) and decimation in time (DIT) decompositions can be used. In addition to this, the designs can achieve very high throughputs, which makes them suitable for the most demanding applications. Indeed, the proposed radix-$2^{k}$ feedforward architectures require fewer hardware resources than parallel feedback ones, also called multi-path delay feedback (MDF), when several samples in parallel must be processed. As a result, the proposed radix-$2^{k}$ feedforward architectures not only offer an attractive solution for current applications, but also open up a new research line on feedforward structures.

Estudio de la rotura en barras de acero : aspectos experimentales y numéricos

El acero es, junto con el hormigón, el material más ampliamente empleado en la construcción de obra civil y de edificación. Además de su elevada resistencia, su carácter dúctil resulta un aspecto de particular interés desde el punto de vista de la seguridad estructural, ya que permite redistribuir esfuerzos a elementos adyacentes y, por tanto, almacenar una mayor energía antes del colapso final de la estructura. No obstante, a pesar de su extendida utilización, todavía existen aspectos relacionados con su comportamiento en rotura que necesitan una mayor clarificación y que permitirían un mejor aprovechamiento de sus propiedades. Cuando un elemento de acero es ensayado a tracción y alcanza la carga máxima, sufre la aparición de un cuello de estricción que plantea dificultades para conocer el comportamiento del material desde dicho instante hasta la rotura. La norma ISO 6892-1, que define el método a emplear en un ensayo de tracción con materiales metálicos, establece procedimientos para determinar los parámetros relacionados con este tramo último de la curva F − E. No obstante, la definición de dichos parámetros resulta controvertida, ya que éstos presentan una baja reproducibilidad y una baja repetibilidad que resultan difíciles de explicar. En esta Tesis se busca profundizar en el conocimiento del último tramo de la curva F − E de los aceros de construcción. Para ello se ha realizado una amplia campaña experimental sobre dos aceros representativos en el campo de la construcción civil: el alambrón de partida empleado en la fabricación de alambres de pretensado y un acero empleado como refuerzo en hormigón armado. Los dos materiales analizados presentan formas de rotura diferentes: mientras el primero de ellos presenta una superficie de rotura plana con una región oscura claramente apreciable en su interior, el segundo rompe según la clásica superficie en forma de copa y cono. La rotura en forma de copa y cono ha sido ampliamente estudiada en el pasado y existen modelos de rotura que han logrado reproducirla con éxito, en especial el modelo de Gurson- Tvergaard-Needleman (GTN). En cuanto a la rotura exhibida por el primer material, en principio nada impide abordar su reproducción numérica con un modelo GTN, sin embargo, las diferencias observadas entre ambos materiales en los ensayos experimentales permiten pensar en otro criterio de rotura. En la presente Tesis se realiza una amplia campaña experimental con probetas cilíndricas fabricadas con dos aceros representativos de los empleados en construcción con comportamientos en rotura diferentes. Por un lado se analiza el alambrón de partida empleado en la fabricación de alambres de pretensado, cuyo frente de rotura es plano y perpendicular a la dirección de aplicación de la carga con una región oscura en su interior. Por otro lado, se estudian barras de acero empleadas como armadura pasiva tipo B 500 SD, cuyo frente de rotura presenta la clásica superficie en forma de copa y cono. Estos trabajos experimentales han permitido distinguir dos comportamientos en rotura claramente diferenciados entre ambos materiales y, en el caso del primer material, se ha identificado un comportamiento asemejable al exhibido por materiales frágiles. En este trabajo se plantea la hipótesis de que el primer material, cuya rotura provoca un frente de rotura plano y perpendicular a la dirección de aplicación de la carga, rompe de manera cuasifrágil como consecuencia de un proceso de decohesión, de manera que la región oscura que se observa en el centro del frente de rotura se asemeja a una entalla circular perpendicular a la dirección de aplicación de la carga. Para la reproducción numérica de la rotura exhibida por el primer material, se plantea un criterio de rotura basado en un modelo cohesivo que, como aspecto novedoso, se hace depender de la triaxialidad de tensiones, parámetro determinante en el fallo de este tipo de materiales. Este tipo de modelos presenta varias ventajas respecto a los modelos GTN habitualmente empleados. Mientras los modelos GTN precisan de numerosos parámetros para su calibración, los modelos cohesivos precisan fundamentalmente de dos parámetros para definir su curva de ablandamiento: la tensión de decohesión ft y la energía de fractura GF . Además, los parámetros de los modelos GTN no son medibles de manera experimental, mientras que GF sí lo es. En cuanto a ft, aunque no existe un método para su determinación experimental, sí resulta un parámetro más fácilmente interpretable que los empleados por los modelos GTN, que utilizan valores como el porcentaje de huecos presentes en el material para iniciar el fenómeno de coalescencia o el porcentaje de poros que provoca una pérdida total de la capacidad resistente. Para implementar este criterio de rotura se ha desarrollado un elemento de intercara cohesivo dependiente de la triaxialidad de tensiones. Se han reproducido con éxito los ensayos de tracción llevados a cabo en la campaña experimental empleando dicho elemento de intercara. Además, en estos modelos la rotura se produce fenomenológicamente de la misma manera observada en los ensayos experimentales: produciéndose una decohesión circular en torno al eje de la probeta. En definitiva, los trabajos desarrollados en esta Tesis, tanto experimentales como numéricos, contribuyen a clarificar el comportamiento de los aceros de construcción en el último tramo de la curva F − E y los mecanismos desencadenantes de la rotura final del material, aspecto que puede contribuir a un mejor aprovechamiento de las propiedades de estos aceros en el futuro y a mejorar la seguridad de las estructuras construidas con ellos. Steel is, together with concrete, the most widely used material in civil engineering works. Not only its high strength, but also its ductility is of special interest from the point of view of the structural safety, since it enables stress distribution with adjacent elements and, therefore, more energy can be stored before reaching the structural failure. However, despite of being extensively used, there are still some aspects related to its fracture behaviour that need to be clarified and that will allow for a better use of its properties. When a steel item is tested under tension and reaches the maximum load point, necking process begins, which makes difficult to define the material behaviour from that moment onward. The ISO standard 6892-1, which defines the tensile testing method for metallic materials, describes the procedures to obtain some parameters related to this last section of the F − E curve. Nevertheless, these parameters have proved to be controversial, since they have low reproducibility and repeatibility rates that are difficult to explain. This Thesis tries to deepen the knowledge of the last section of the F − E curve for construction steels. An extensive experimental campaign has been carried out with two representative steels used in civil engineering works: a steel rod used for manufacturing prestressing steel wires, before the cold-drawing process is applied, and steel bars used in reinforced concrete structures. Both materials have different fracture surfaces: while the first of them shows a flat fracture surface, perpendicular to the loading direction with a dark region in the centre of it, the second one shows the classical cup-cone fracture surface. The cup-cone fracture surface has been deeply studied in the past and different numerical models have been able to reproduce it with success, with a special mention to the Gurson-Tvergaard-Needleman model (GTN). Regarding the failure surface shown by the first material, in principle it can be numerically reproduced by a GTN model, but the differences observed between both materials in the experimental campaign suggest thinking of a different failure criterium. In the present Thesis, an extensive experimental campaign has been carried out using cylindrical specimens made of two representative construction steels with different fracture behaviours. On one hand, the initial eutectoid steel rod used for manufacturing prestressing steel wires is analysed, which presents a flat fracture surface, perpendicular to the loading direction, and with a dark region in the centre of it. On the other hand, B 500 SD steel bars, typically used in reinforced concrete structures and with the typical cup-cone fracture surface, are studied. These experimental works have allowed distinguishing two clearly different fracture behaviours between both materials and, in the case of the first one, a fragile-like behaviour has been identified. For the first material, which shows a flat fracture surface perpendicular to the loading direction, the following hypothesis is proposed in this study: a quasi-brittle fracture is developed as a consequence of a decohesion process, with the dark region acting as a circular crack perpendicular to the loading direction. To reproduce numerically the fracture behaviour shown by the first material, a failure criterium based on a cohesive model is proposed in this Thesis. As an innovative contribution, this failure criterium depends on the stress triaxiality state of the material, which is a key parameter when studying fracture in this kind of materials. This type of models have some advantages when compared to the widely used GTN models. While GTN models need a high number of parameters to be defined, cohesive models need basically two parameters to define the softening curve: the decohesion stress ft and the fracture energy GF . In addition to this, GTN models parameters cannot be measured experimentally, while GF is indeed. Regarding ft, although no experimental procedure is defined for its obtention, it has an easier interpretation than the parameters used by the GTN models like, for instance, the void volume needed for the coalescence process to start or the void volume that leads to a total loss of the bearing capacity. In order to implement this failure criterium, a triaxiality-dependent cohesive interface element has been developed. The experimental results obtained in the experimental campaign have been successfully reproduced by using this interface element. Furthermore, in these models the failure mechanism is developed in the same way as observed experimentally: with a circular decohesive process taking place around the longitudinal axis of the specimen. In summary, the works developed in this Thesis, both experimental and numerical, contribute to clarify the behaviour of construction steels in the last section of the F − E curve and the mechanisms responsible for the eventual material failure, an aspect that can lead to a better use of the properties of these steels in the future and a safety improvement in the structures built with them.

Damage tolerance of cold drawn ferritic-austenitic stainless steels wires for prestressed concrete

Damage tolerance of high strength cold-drawn ferritic–austenitic stainless steel wires is assessed by means of tensile fracture tests of cracked wires. The fatigue crack is transversally propagated from the wire surface. The damage tolerance curve of the wires results from the empirical failure load when given as a function of crack depth. As a consequence of cold drawing, the wire microstructure is orientated along its longitudinal axis and anisotropic fracture behaviour is found at macrostructural level at the tensile failure of the cracked specimens. An in situ optical technique known as video image correlation VIC-2D is used to get an insight into this failure mechanism by tensile testing transversally fatigue cracked plane specimens extracted from the cold-drawn wires. Finally, the experimentally obtained damage tolerance curve of the cold-drawn ferritic–austenitic stainless steel wires is compared with that of an elementary plastic collapse model and existing data of two types of high strength eutectoid steel currently used as prestressing steel for concrete.

Tolerancia al daño de acero inoxidable austeno-ferrítico trefilado con resistencia de acero de pretensar

En este trabajo se determina la tolerancia al daño de un acero inoxidable austeno-ferrítico trefilado hasta obtener resistencia propias del acero de pretensado. Para ello se han realizado ensayos de fractura sobre alambres con secciones transversales debilitadas por fisuras de fatiga propagadas desde la superficie exterior. La medida de la tolerancia al daño adoptada es la curva empírica carga de rotura-profundidad de fisura. Para valorar cuantitativamente los resultados, se utilizan las curvas de dos aceros de pretensar eutectoides, respectivamente fabricados por trefilado y por tratamiento térmico de templado y revenido, así como un modelo elemental de colapso plástico por tracción para alambres fisurados. La microestructura austeno-ferrítico de los alambres inoxidables adquiere una marcada orientación en la dirección de trefilado, que induce una fuerte anisotropía de fractura en los alambres y condiciona su mecanismo macroscópico de colapso a tracción cuando están Asurados. Para observar este mecanismo se ha utilizado la técnica VIC-2D de adquisición y análisis computerizado de imágenes digitales en ensayos mecánicos, aplicándola a ensayos de fractura a tracción realizados con probetas planas de alambre inoxidable trefilado Asuradas transversalmente. Damage tolerance of a high strength cold-drawn ferritic-austenitic stainless steel is assessed by means of tensile fracture tests of cracked wires. A fatigue crack was transversally propagated from the wire surface. The damage tolerance curve of the wires results from the empirical failure load when given as a function of crack depth. As a consequence of cold drawing, the wire microstructure is orientated along its longitudinal axis and anisotropic fracture behavior is found at macrostructural level at the tensile failure of the cracked specimens. An in situ optical technique known as video image correlation VIC-2D was used to get an insight into this failure mechanism by tensile testing transversally fatigue cracked plañe specimens extracted from the cold-drawn wires. Additionally, the experimentally obtained damage tolerance curve of the cold-drawn ferritic-austenitic stainless steel wires is compared with that of the two types of high strength eutectoid wires currently used as prestressing steel for concrete. An elementary plástic collapse model for tensile failure of surface cracked wires is used to assess the damage tolerance curves.

Simulación del proceso de rotura por tracción de alambres de acero perlítico con un modelo de fisura cohesiva

La fractura de metales dúctiles como el acero suele explicarse a partir de la hipótesis de nucleación, crecimiento y coalescencia de microhuecos. A partir de esta teoría, se han desarrollado diversos modelos numéricos, entre los que el modelo de Gurson y sus variantes son los más extendidos. Dichos modelos reproducen matemáticamente el fenómeno físico de crecimiento de huecos resultando en un desarrollo progresivo del daño en el interior del material durante un ensayo de tracción. En estos modelos, el daño comienza a desarrollarse en fases muy tempranas del ensayo, incluso anteriores a la carga máxima. Ensayos realizados por los autores parecen indicar, sin embargo, que en el caso de barras de acero eutéctico empleado en la fabricación de alambres de pretensado, el daño originado en el interior del material como consecuencia del crecimiento de microhuecos sólo es apreciable en un estado muy avanzado del ensayo, momentos antes de producirse la rotura. Además, desde hace décadas se conoce que la triaxialidad de tensiones tiene una fuerte influencia sobre la rotura de los materiales. En este trabajo se presenta un modelo de rotura para elementos de acero sometidos a tracción, basado en un comportamiento cohesivo del material y que contempla el valor de la triaxialidad de tensiones, diferente en cada punto de la sección crítica de rotura. The fracture of ductile materials, such as steel, is usually explained with the theory of nucleation, growth and coalescence of microvoids. Based on this theory, many numerical models have been developed, with a special mention to Gurson-type models. These models simulate mathematically the physical growth of microvoids, leading to a progressive development of the internal damage that takes place during a tensile test. In these models, the damage starts to develop in very early stages of the test. Tests carried out by the authors seem to point out that, in the case of eutectoid steel bars used for manufacturing prestressing steel wires, the internal damage that takes place as a result of the growth of microvoids is only noticeable in a very advanced state of the test. In addition to this, it is known that the stress triaxiality has a strong influence over the fracture of ductile materials. This work presents a fracture model for steel specimens in a tensile test, based on a cohesive behaviour and taking into account the effect of stress triaxiality, which is different in every point of the fracture plane.

A fracture model for pearlitic steel bars using a cohesive model

The fracture of ductile materials, such as metals, is usually explained with the theory of nucleation, growth and coalescence of microvoids. Based on this theory, many numerical models have been developed, with a special mention to Gurson-type models. These models simulate mathematically the physical growth of microvoids, leading to a progressive development of the internal damage that takes place during a tensile test. In these models, the damage starts to develop in very early stages of the test. Tests carried out by the authors suggest that, in the case of some eutectoid steels such as those used for manufacturing prestressing steel wires, the internal damage that takes place as a result of the growth of microvoids is only noticeable in very late stages of the tensile test. In the authors’ opinion, using a cohesive model as a failure criterion may be interesting in this case; a cohesive model only requires two parameters to be defined, with the fracture energy being one of them, which can be obtained experimentally. In addition to this, given that it is known that the stress triaxiality has a strong influence on the fracture of ductile materials, a cohesive model whose parameters are affected by the value of the stress triaxiality can be considered. This work presents a fracture model for steel specimens in a tensile test, based on a cohesive behaviour and taking into account the effect of stress triaxiality, which is different at each point of the fracture plane.

Simulación del proceso de rotura por tracción de alambres de acero perlítico con un modelo de fisura cohesiva

La fractura de metales dúctiles como el acero suele explicarse a partir de la hipótesis de nucleación, crecimiento y coalescencia de microhuecos. A partir de esta teoría, se han desarrollado diversos modelos numéricos, entre los que el modelo de Gurson y sus variantes son los más extendidos. Dichos modelos reproducen matemáticamente el fenómeno físico de crecimiento de huecos resultando en un desarrollo progresivo del daño en el interior del material durante un ensayo de tracción. En estos modelos, el daño comienza a desarrollarse en fases muy tempranas del ensayo, incluso anteriores a la carga máxima. Ensayos realizados por los autores parecen indicar, sin embargo, que en el caso de barras de acero eutéctico empleado en la fabricación de alambres de pretensado, el daño originado en el interior del material como consecuencia del crecimiento de microhuecos sólo es apreciable en un estado muy avanzado del ensayo, momentos antes de producirse la rotura. Además, desde hace décadas se conoce que la triaxialidad de tensiones tiene una fuerte influencia sobre la rotura de los materiales. En este trabajo se presenta un modelo de rotura para elementos de acero sometidos a tracción, basado en un comportamiento cohesivo del material y que contempla el valor de la triaxialidad de tensiones, diferente en cada punto de la sección crítica de rotura. The fracture of ductile materials, such as steel, is usually explained with the theory of nucleation, growth and coalescence of microvoids. Based on this theory, many numerical models have been developed, with a special mention to Gurson-type models. These models simulate mathematically the physical growth of microvoids, leading to a progressive development of the internal damage that takes place during a tensile test. In these models, the damage starts to develop in very early stages of the test. Tests carried out by the authors seem to point out that, in the case of eutectoid steel bars used for manufacturing prestressing steel wires, the internal damage that takes place as a result of the growth of microvoids is only noticeable in a very advanced state of the test. In addition to this, it is known that the stress triaxiality has a strong influence over the fracture of ductile materials. This work presents a fracture model for steel specimens in a tensile test, based on a cohesive behaviour and taking into account the effect of stress triaxiality, which is different in every point of the fracture plane.

Mesh traversal and sorting for efficient memory usage in scientific codes

Applications that operate on meshes are very popular in High Performance Computing (HPC) environments. In the past, many techniques have been developed in order to optimize the memory accesses for these datasets. Different loop transformations and domain decompositions are com- monly used for structured meshes. However, unstructured grids are more challenging. The memory accesses, based on the mesh connectivity, do not map well to the usual lin- ear memory model. This work presents a method to improve the memory performance which is suitable for HPC codes that operate on meshes. We develop a method to adjust the sequence in which the data are used inside the algorithm, by means of traversing and sorting the mesh. This sorted mesh can be transferred sequentially to the lower memory levels and allows for minimum data transfer requirements. The method also reduces the lower memory requirements dra- matically: up to 63% of the L1 cache misses are removed in a traditional cache system. We have obtained speedups of up to 2.58 on memory operations as measured in a general- purpose CPU. An improvement is also observed with se- quential access memories, where we have observed reduc- tions of up to 99% in the required low-level memory size.

Flow around a hemisphere-cylinder at high angle of attack and low Reynolds number. Part I: Experimental and numerical investigation

Three-dimensional Direct Numerical Simulations combined with Particle Image Velocimetry experiments have been performed on a hemisphere-cylinder at Reynolds number 1000 and angle of attack 20◦. At these flow conditions, a pair of vortices, so-called “horn” vortices, are found to be associated with flow separation. In order to understand the highly complex phenomena associated with this fully threedimensional massively separated flow, different structural analysis techniques have been employed: Proper Orthogonal and Dynamic Mode Decompositions, POD and DMD, respectively, as well as criticalpoint theory. A single dominant frequency associated with the von Karman vortex shedding has been identified in both the experimental and the numerical results. POD and DMD modes associated with this frequency were recovered in the analysis. Flow separation was also found to be intrinsically linked to the observed modes. On the other hand, critical-point theory has been applied in order to highlight possible links of the topology patterns over the surface of the body with the computed modes. Critical points and separation lines on the body surface show in detail the presence of different flow patterns in the base flow: a three-dimensional separation bubble and two pairs of unsteady vortices systems, the horn vortices, mentioned before, and the so-called “leeward” vortices. The horn vortices emerge perpendicularly from the body surface at the separation region. On the other hand, the leeward vortices are originated downstream of the separation bubble, as a result of the boundary layer separation. The frequencies associated with these vortical structures have been quantified.