Synchrotron strain scanning for residual stress measurement in cold-drawn steel rods

Cold-drawn steel rods and wires retain significant residual stresses as a consequence of the manufacturing process. These residual stresses are known to be detrimental for the mechanical properties of the wires and their durability in aggressive environments. Steel makers are aware of the problem and have developed post-drawing processes to try and reduce the residual stresses on the wires. The present authors have studied this problem for a number of years and have performed a detailed characterization of the residual stress state inside cold-drawn rods, including both experimental and numerical techniques. High-energy synchrotron sources have been particularly useful for this research. The results have shown how residual stresses evolve as a consequence of cold-drawing and how they change with subsequent post-drawing treatments. The authors have been able to measure for the first time a complete residual strain profile along the diameter in both phases (ferrite and cementite) of a cold-drawn steel rod.

The role of residual stresses in the performance and durability of prestressing steel wires

Residual stresses developed during wire drawing influence the mechanical behavior and durability of steel wires used for prestressed concrete structures, particularly the shape of the stress–strain curve, stress relaxation losses, fatigue life, and environmental cracking susceptibility. The availability of general purpose finite element analysis tools and powerful diffraction techniques (X-rays and neutrons) has made it possible to predict and measure accurately residual stress fields in cold-drawn steel wires. Work carried out in this field in the past decade, shows the prospects and limitations of residual stress measurement, how the stress relaxation losses and environmentally-assisted cracking are correlated with the profile of residual stresses and how the performance of steel wires can be improved by modifying such a stress profile

Pitting Corrosion in Austenitic Stainless Steel Water Tanks of Hotel Trains

The water storage tanks of hotel trains suffered pitting corrosion. To identify the cause, the tanks were subjected to a detailed metallographic study and the chemical composition of the austenitic stainless steels used in their construction was determined. Both the tank water and the corrosion products were further examined by physicochemical and microbiological testing. Corrosion was shown to be related to an incompatibility between the chloride content of the water and the base and filler metals of the tanks. These findings formed the basis of recommendations aimed at the prevention and control of corrosion in such tanks. Se han detectado problemas de corrosión por picaduras en los depósitos de agua de trenes hotel. Para identificar las causas se llevó a cabo un detallado estudio metalográfico así como de la composición química de los aceros inoxidables austeníticos utilizados en su construcción. También se realizaron estudios fisicoquímicos y microbiológicos de los productos de corrosión. Se ha encontrado que los problemas de corrosión están relacionados con la incompatibilidad entre el contenido en cloruros del agua y los metales base y de aporte de la soldadura de los tanques. En base a estos hallazgos se proponen una serie de recomendaciones encaminadas a la prevención y control de la corrosión de dichos depósitos.

Thermo-Mechanical Treatment Effects on Stress Relaxation and Hydrogen Embrittlement of Cold-Drawn Eutectoid Steels

The effects of the temperature and stretching levels used in the stress-relieving treatment of cold-drawn eutectoid steel wires are evaluated with the aim of improving the stress relaxation behavior and the resistance to hydrogen embrittlement. Five industrial treatments are studied, combining three temperatures (330, 400, and 460 °C) and three stretching levels (38, 50 and 64% of the rupture load). The change of the residual stress produced by the treatments is taken into consideration to account for the results. Surface residual stresses allow us to explain the time to failure in standard hydrogen embrittlement tests

Failure and impact behavior of facade panels made of glass fiber reinforced cement(GRC)

GRC is a cementitious composite material made up of a cement mortar matrix and chopped glass fibers. Due to its outstanding mechanical properties, GRC has been widely used to produce cladding panels and some civil engineering elements. Impact failure of cladding panels made of GRC may occur during production if some tool falls onto the panel, due to stone or other objects impacting at low velocities or caused by debris projected after a blast. Impact failure of a front panel of a building may have not only an important economic value but also human lives may be at risk if broken pieces of the panel fall from the building to the pavement. Therefore, knowing GRC impact strength is necessary to prevent economic costs and putting human lives at risk. One-stage light gas gun is an impact test machine capable of testing different materials subjected to impact loads. An experimental program was carried out, testing GRC samples of five different formulations, commonly used in building industry. Steel spheres were shot at different velocities on square GRC samples. The residual velocity of the projectiles was obtained both using a high speed camera with multiframe exposure and measuring the projectile’s penetration depth in molding clay blocks. Tests were performed on young and artificially aged GRC samples to compare GRC’s behavior when subjected to high strain rates. Numerical simulations using a hydrocode were made to analyze which parameters are most important during an impact event. GRC impact strength was obtained from test results. Also, GRC’s embrittlement, caused by GRC aging, has no influence on GRC impact behavior due to the small size of the projectile. Also, glass fibers used in GRC production only maintain GRC panels’ integrity but have no influence on GRC’s impact strength. Numerical models have reproduced accurately impact tests.

Experimental and Analytical Study of Masonry Infill Reinforced Concrete Frames Retrofitted with Steel Braces

In the present work a seismic retrofitting technique is proposed for masonry infilled reinforced concrete frames based on the replacement of infill panels by K-bracing with vertical shear link. The performance of this technique is evaluated through experimental tests. A simplified numerical model for structural damage evaluation is also formulated according to the notions and principles of continuum damage mechanics. The proposed model is calibrated with the experimental results. The experimental results have shown an excellent energy dissipation capacity with the proposed technique. Likewise, the numerical predictions with the proposed model are in good agreement with experimental results.

Damage tolerance of cold drawn ferritic-austenitic stainless steels wires for prestressed concrete

Damage tolerance of high strength cold-drawn ferritic–austenitic stainless steel wires is assessed by means of tensile fracture tests of cracked wires. The fatigue crack is transversally propagated from the wire surface. The damage tolerance curve of the wires results from the empirical failure load when given as a function of crack depth. As a consequence of cold drawing, the wire microstructure is orientated along its longitudinal axis and anisotropic fracture behaviour is found at macrostructural level at the tensile failure of the cracked specimens. An in situ optical technique known as video image correlation VIC-2D is used to get an insight into this failure mechanism by tensile testing transversally fatigue cracked plane specimens extracted from the cold-drawn wires. Finally, the experimentally obtained damage tolerance curve of the cold-drawn ferritic–austenitic stainless steel wires is compared with that of an elementary plastic collapse model and existing data of two types of high strength eutectoid steel currently used as prestressing steel for concrete.

Effects of hydrogen assisted stress corrosion on damage tolerance of a high-strength duplex stainless steel wire for prestressing concrete

The study brings new insights on the hydrogen assisted stress corrosion on damage tolerance of a high-strength duplex stainless steel wire which concerns its potential use as active reinforcement for concrete prestressing. The adopted procedure was to experimentally state the effect of hydrogen on the damage tolerance of cylindrical smooth and precracked wire specimens exposed to stress corrosion cracking using the aggressive medium of the standard test developed by FIP (International Prestressing Federation). Stress corrosion testing, mechanical fracture tests and scanning electron microscopy analysis allowed the damage assessment, and explain the synergy between mechanical loading and environment action on the failure sequence of the wire. In presence of previous damage, hydrogen affects the wire behavior in a qualitative sense, consistently to the fracture anisotropy attributable to cold drawing, but it does not produce quantitative changes since the steel fully preserves its damage tolerance.

Muro cortina modular con marco de baja transmitancia térmica integrado en el vidrio aislante a través de adhesivos estructurales = Unitised curtain wall with low thermal transmittance frame integrated within the insulating glass unit through structural adhesives

Los muros cortina modulares están constituidos por paneles prefabricados que se fijan al edificio a través de anclajes a lo largo del borde del forjado. El proceso de prefabricación garantiza buena calidad y control de los acabados y el proceso de instalación es rápido y no requiere andamiaje. Por estas razones su uso está muy extendido en torres. Sin embargo, el diseño de los marcos de aluminio podría ser más eficiente si se aprovechara la rigidez de los vidrios para reducir la profundidad estructural de los montantes. Asimismo, se podrían reducir los puentes térmicos en las juntas si se sustituyeran los marcos por materiales de menor conductividad térmica que el aluminio. Esta investigación persigue desarrollar un muro cortina alternativo que reduzca la profundidad estructural, reduzca la transmisión térmica en las juntas y permita un acabado enrasado al interior, sin que sobresalgan los montantes. La idea consiste en conectar un marco de material compuesto de fibra de vidrio a lo largo del borde del vidrio aislante a través de adhesivos estructurales para así movilizar una acción estructural compuesta entre los dos vidrios y lograr una baja transmitancia térmica. El marco ha de estar integrado en la profundidad del vidrio aislante. En una primera fase se han efectuado cálculos estructurales y térmicos preliminares para evaluar las prestaciones a un nivel esquemático. Además, se han realizado ensayos a flexión en materiales compuestos de fibra de vidrio y ensayos a cortante en las conexiones adhesivas entre vidrio y material compuesto. Con la información obtenida se ha seleccionado el material del marco y del adhesivo y se han efectuado cambios sobre el diseño original. Los análisis numéricos finales demuestran una reducción de la profundidad estructural de un 80% y una reducción de la transmisión térmica de un 6% en comparación con un sistema convencional tomado como referencia. El sistema propuesto permite obtener acabados enrasados. ABSTRACT Unitised curtain wall systems consist of pre manufactured cladding panels which can be fitted to the building via pre fixed brackets along the edge of the floor slab. They are universally used for high rise buildings because the factory controlled assembly of units ensures high quality and allows fast installation without external access. However, its frame is structurally over-dimensioned because it is designed to carry the full structural load, failing to take advantage of potential composite contribution of glass. Subsequently, it is unnecessarily deep, occupying valuable space, and protrudes to the inside, causing visual disruption. Moreover, it is generally made of high thermal conductivity metal alloys, contributing to substantial thermal transmission at joints. This research aims to develop a novel frame-integrated unitised curtain wall system that will reduce thermal transmission at joints, reduce structural depth significantly and allow an inside flush finish. The idea is to adhesively bond a Fibre Reinforced Polymer (FRP) frame to the edge of the Insulated Glass Unit (IGU), thereby achieving composite structural behaviour and low thermal transmittance. The frame is to fit within the glazing cavity depth. Preliminary analytical structural and numerical thermal calculations are carried out to assess the performance of an initial schematic design. 4-point bending tests on GFRP and single-lap shear tests on bonded connections between GFRP and glass are performed to inform the frame and adhesive material selection process and to characterise these materials. Based on the preliminary calculations and experimental tests, some changes are put into effect to improve the performance of the system and mitigate potential issues. Structural and thermal numerical analysis carried out on the final detail design confirm a reduction of the structural depth to almost one fifth and a reduction of thermal transmission of 6% compared to a benchmark conventional system. A flush glazed appearance both to the inside and the outside are provided while keeping the full functionality of a unitised system.

El lenguaje de la estructura: Mies van der Rohe y la construcción con acero y hormigón

John Summerson, en El Lenguaje Clásico de la Arquitectura, defiende que los órdenes clásicos que empleaban los arquitectos romanos para decorar sus edificios, no tienen una función estructural pero hacen expresivos a los edificios. Les hacen hablar. Arthur Schopenhauer afirma que “el destino de la Bella Arquitectura es poner de manifiesto la lucha entre el peso y la rigidez de los elementos estructurales”. Y Auguste Perret define la Arquitectura como “el arte de hacer cantar al punto de apoyo”. El objetivo de esta Tesis Doctoral es profundizar en la capacidad de expresión de la estructura. A través del estudio de las estructuras históricas, que se realiza en la primera parte de la Tesis, podemos concluir que existen tres categorías, tres maneras de expresión de la Estructura. Estructuras Vistas, que hablan, Estructuras Ocultas, que se esconden y Estructuras Ilusorias, que fingen. El Partenón y la Sainte Chapelle de París se estudian en el apartado de Estructuras Vistas. El Panteón, el Palacio de Carlos V, la Catedral de San Pablo en Londres, y otras arquitecturas renacentistas y romanas, en el apartado de Estructuras Ocultas. Y como Estructuras Ilusorias, la Alhambra (Dos Hermanas, Comares, el Patio de los Leones), Santa Sofía, y otras arquitecturas del barroco italiano. En la segunda parte de la Tesis se analiza la obra completa de Mies van der Rohe desde el punto de vista de esas tres categorías. Lo visto, lo oculto y lo ilusorio en las estructuras de Mies. Se estudia la evolución en la estructura de la casa, desde las primeras casas con Estructura Oculta de muro de ladrillo, hasta las últimas casas con Estructura Vista y columnas adelantadas, pasando por una etapa intermedia de casas con estructura mixta de muro de ladrillo en la que el acero comienza a hacer su aparición. Se analizan también seis soluciones estructurales en los Bloques y en las Torres: Estructura Vista reverberante, expresiva o inexpresiva vs Estructura Oculta con vestido horizontal, vestido reticular o vestido vertical. Y por último, se estudian las tres soluciones de Estructura Ilusoria que emplea Mies en sus Pabellones. La metodología de trabajo que se ha empleado se divide en cuatro apartados: El análisis bibliográfico; el análisis in situ de los edificios, que nos permite comprobar, por ejemplo, los efectos lumínicos de la columna acanalada del Partenón, o el efecto reverberante de las columnas de la Weissenhofsiedlung; el análisis crítico de planos y detalles constructivos, que nos lleva a concluir que la disposición de pantallas del Pabellón de Barcelona anula la lectura de la crujía estructural, y que la columna del restaurante Cantor se dispone con su alma perpendicular a la cercha, y no paralela, como cabría suponer si se quisiera aprovechar toda la capacidad portante del perfil en H; y por último, el análisis numérico y estructural, que nos lleva a confirmar el sobredimensionado de la Estructura del Patio de los Leones de la Alhambra o el sobredimensionado de la Estructura de la Casa Farnsworth. Lo que se confirma con esta Tesis Doctoral es que la Estructura es algo más, mucho más, que sólo transmisión de las cargas. ABSTRACT John Summerson, in The Classic Language of Architecture, argues that the classic orders used by Roman architects in the decoration of their buildings did not have a structural function, but made buildings expressive. They make them speak. Arthur Schopenhauer affirms that “the goal of Great Architecture is to highlight the struggle between the gravity and rigidity of structural elements”. And Auguste Perret defines Architecture as “the art of making the points of support sing”. The objective of this Doctoral Thesis is to examine the expressive capacity of structure. Following a study of historic structures in the first part of the thesis, we conclude that three categories exist, three ways of expressing Structure. Visible Structures that speak, Concealed Structures that are hidden and Illusory Structures that pretend. The Parthenon and the Sainte Chapelle in Paris are studied in the section on Visible Structures. The Pantheon, the Palace of Charles V, Saint Paul’s Cathedral in London, and other Renaissance and Roman architectures are dealt with in the Concealed Structures section. And, as examples of Illusory Structures, we focus on the Alhambra (The Hall of the Two Sisters, the Comares and the Court of the Lions), Saint Sophia, and other Italian Baroque architectures. In the second part of the Thesis the complete work of Mies van der Rohe is analysed from the perspective of these three categories. The visible, the concealed and the illusory, in the structures of Mies. We study how the structure of the house evolves, from the first houses with the Hidden Structure of the brick wall, to the later houses with Visible Structures and columns, via an intermediate phase of mixed-structure houses with brick walls, where steel first began to make its appearance. We also analyse six structural solutions in the Blocks and Towers: reverberant, expressive or inexpressive Visible Structure vs Concealed Structure with horizontal cladding, reticular cladding or vertical cladding. And finally, we look at the three Illusory Structure solutions that Mies employs in his Pavilions. The methodology employed is divided into four sections: a bibliographic analysis; an analysis in situ of the buildings, which allows us to test, for example, the lighting effects of the fluted column in the Parthenon, or the reverberant effect of the Weissenhofsiedlung columns; a critical analysis of plans and constructive details, which leads us to conclude that the arrangement of panels in the Barcelona Pavilion cancels out the structural centreline, and that the column in the Cantor restaurant is placed with its web perpendicular to the truss, and not parallel to it, as one might expect if one wanted to avail of all the load-bearing capacity of the H beam; and lastly, a numeric and structural analysis, which confirms the oversizing of the Court of the Lions structure in the Alhambra or the oversized structure of Farnsworth House. All of which confirms in this Doctoral Thesis that structure is something more, much more, than a mere conveyor of loads.