Intensive use of aluminium in car body construction

The developments in materials over the last decade have been considerable within the automotive industry, being one of the leaders in innovative product applications. Sustainable product development of an automotive structure requires a balanced approach towards technological, economical and ecological aspects. The introduction of new materials and processes is dependent on satisfying different factors. Competitive and legislative pressures, creating the need for change, affect these factors considerably. The process, direction and speed of change are often reactive. Current paper shows the application of aluminium alloys, for the use in the bottom structure of a car to face the problem for the weight of the entire bottom structure under static load conditions, including stiffness, strength and buckling constraints. In addition to minimized mass and materials' price, the assessment of an environmental impact of materials-candidates during the entire life cycle of the structure is considered.

Los cerramientos verticales de Jean Prouvé variables de intercambio con el exterior

A finales del siglo XIX y principios del XX, la aparición de nuevos materiales, como el acero y el hormigón armado, y la experimentación en procedimientos industriales provocan un cambio en el concepto de cerramiento y en la forma de construir. La fachada se libera y se independiza de la estructura principal, y el nuevo cerramiento debe responder a los principios arquitectónicos y constructivos de este momento. Se busca, por tanto, un cerramiento nuevo. Un cerramiento ligero, de poco peso, de poco espesor, autoportante, multicapa, montado en seco, de grandes dimensiones y que cumpla las exigencias de todo cerramiento. Se puede afirmar que, hasta que Jean Prouvé experimenta con distintos materiales y sistemas de fabricación, la técnica de los cerramientos ligeros no se desarrolla por completo. En sus trabajos se pueden encontrar aplicaciones de los nuevos materiales y nuevas técnicas, e investigaciones sobre prefabricación ligera en acero y aluminio, en un intento de aplicar la producción industrial y en serie a la construcción. Esta Tesis realiza un análisis en profundidad, tanto gráfico como escrito, de los cerramientos verticales desarrollados por Jean Prouvé, sin tratarlos como objetos aislados, entendiendo que forman parte de una obra arquitectónica concreta y completa. Dicho análisis sirve para clasificarlos según las funciones esenciales que debe garantizar un cerramiento: aislar, iluminar, ventilar y proteger, y para comprender cuáles son las claves, los recursos e intenciones, utilizadas por el autor para conseguir este propósito. El resultado de la investigación se plasma de dos formas diferentes. En la primera, se realizan reflexiones críticas para extraer los temas importantes de los elementos analizados, lo que posibilita el acercamiento a otros arquitectos y ampliar el campo de visión. En la segunda, de tipo gráfico, se elabora un atlas de los distintos tipos de cerramientos verticales desarrollados por Jean Prouvé. ABSTRACT In the late nineteenth and the early twentieth century, the appearance of new materials, like steel or reinforced concrete, and the experimentation in industrial procedures cause a change in the concept of façade and in the way of build. The façade is released and become independent of the main structural frame, and the new building enclosure must answer the architectural and construction principles of that moment. A new façade is therefore looked for. A light, thin, self supported, multi layer, dry mounted and big dimensions façade that meet the exigencies of all building enclosure. You can ensure that until Jean Prouvé experiment with several materials and fabrication systems, the light façade technic does not develop completely. In his work we can find new materials applications and new technics and studies about light prefabrication with steel and aluminium, in an attempt of apply the mass production to construction. This Thesis carries out a deep analysis, graphic and written, of the vertical enclosure panels of Jean Prouvé’s work. This is made without studying them like isolated objects, but understanding that they are part of a particular architectural work, as a whole. The analysis is used for classify the panels according to main functions that a façade must satisfy: isolate, light up, ventilate and protect. And also to understand which are the keys, the resources and intentions used by Prouvé to achieve this goal. The result of the research is presented in two different ways. In the first one, a critical reflection is made in order to extract the important issues of the analyzed elements. That makes possible the approach to other architects and gives us a bigger range of vision. In the second, graphic, an atlas of the different types of vertical façade panels of Jean Prouvé is made.

Mode II fracture energy in the adhesive bonding of dissimilar substrates: carbon fibre composite to aluminium joints

The end-notched flexure (ENF) test calculates the value of mode II fracture energy in adhesive bonding between the substrates of same nature. Traditional methods of calculating fracture energy in the ENF test are not suitable in cases where the thickness of the adhesive is non-negligible compared with adherent thicknesses. To address this issue, a specific methodology for calculating mode II fracture energy has been proposed in this paper. To illustrate the applicability of the proposed method, the fracture energy was calculated by the ENF test for adhesive bonds between aluminium and a composite material, which considered two different types of adhesive (epoxy and polyurethane) and various surface treatments. The proposed calculation model provides higher values of fracture energy than those obtained from the simplified models that consider the adhesive thickness to be zero, supporting the conclusion that the calculation of mode II fracture energy for adhesives with non-negligible thickness relative to their adherents should be based on mathematical models, such as the method proposed in this paper, that incorporate the influence of this thickness.

Laser ablation modelling of aluminium, silver and crystalline silicon for applications in photovoltaic technologies

Laser material processing is being extensively used in photovoltaic applications for both the fabrication of thin film modules and the enhancement of the crystalline silicon solar cells. The two temperature model for thermal diffusion was numerically solved in this paper. Laser pulses of 1064, 532 or 248 nm with duration of 35, 26 or 10 ns were considered as the thermal source leading to the material ablation. Considering high irradiance levels (108–109 W cm−2), a total absorption of the energy during the ablation process was assumed in the model. The materials analysed in the simulation were aluminium (Al) and silver (Ag), which are commonly used as metallic electrodes in photovoltaic devices. Moreover, thermal diffusion was also simulated for crystalline silicon (c-Si). A similar trend of temperature as a function of depth and time was found for both metals and c-Si regardless of the employed wavelength. For each material, the ablation depth dependence on laser pulse parameters was determined by means of an ablation criterion. Thus, after the laser pulse, the maximum depth for which the total energy stored in the material is equal to the vaporisation enthalpy was considered as the ablation depth. For all cases, the ablation depth increased with the laser pulse fluence and did not exhibit a clear correlation with the radiation wavelength. Finally, the experimental validation of the simulation results was carried out and the ability of the model with the initial hypothesis of total energy absorption to closely fit experimental results was confirmed.

Fatigue in laser shock peened open-hole thin aluminium specimens

An experimental study was performed in order to determine the influence of the sequence of operations on the effectiveness of Laser Shock Peening (LSP) treatment in increasing the fatigue performances of open-hole aluminium specimens. Residual stress measurements, fractographic analysis and FEM analysis were performed, indicating the presence of compressive residual stresses on the surface of the treated specimens and tensile residual stresses in the mid-section along the thickness of the specimens. Negative effects on fatigue lives were encountered on the specimens with the hole already present, while positive effect were observed in specimens in which the hole was drilled after LSP treatment. These results indicate that LSP can be a good solution for “in production” application, in which open holes are to be drilled after the LSP treatment. The application in which LSP is used “in service” on structures with pre-existing cut-outs, has proven to be impracticable in the investigated configuration.