The role of residual stresses in the performance and durability of prestressing steel wires

Residual stresses developed during wire drawing influence the mechanical behavior and durability of steel wires used for prestressed concrete structures, particularly the shape of the stress–strain curve, stress relaxation losses, fatigue life, and environmental cracking susceptibility. The availability of general purpose finite element analysis tools and powerful diffraction techniques (X-rays and neutrons) has made it possible to predict and measure accurately residual stress fields in cold-drawn steel wires. Work carried out in this field in the past decade, shows the prospects and limitations of residual stress measurement, how the stress relaxation losses and environmentally-assisted cracking are correlated with the profile of residual stresses and how the performance of steel wires can be improved by modifying such a stress profile

Simulación del proceso de rotura por tracción de alambres de acero perlítico con un modelo de fisura cohesiva

La fractura de metales dúctiles como el acero suele explicarse a partir de la hipótesis de nucleación, crecimiento y coalescencia de microhuecos. A partir de esta teoría, se han desarrollado diversos modelos numéricos, entre los que el modelo de Gurson y sus variantes son los más extendidos. Dichos modelos reproducen matemáticamente el fenómeno físico de crecimiento de huecos resultando en un desarrollo progresivo del daño en el interior del material durante un ensayo de tracción. En estos modelos, el daño comienza a desarrollarse en fases muy tempranas del ensayo, incluso anteriores a la carga máxima. Ensayos realizados por los autores parecen indicar, sin embargo, que en el caso de barras de acero eutéctico empleado en la fabricación de alambres de pretensado, el daño originado en el interior del material como consecuencia del crecimiento de microhuecos sólo es apreciable en un estado muy avanzado del ensayo, momentos antes de producirse la rotura. Además, desde hace décadas se conoce que la triaxialidad de tensiones tiene una fuerte influencia sobre la rotura de los materiales. En este trabajo se presenta un modelo de rotura para elementos de acero sometidos a tracción, basado en un comportamiento cohesivo del material y que contempla el valor de la triaxialidad de tensiones, diferente en cada punto de la sección crítica de rotura. The fracture of ductile materials, such as steel, is usually explained with the theory of nucleation, growth and coalescence of microvoids. Based on this theory, many numerical models have been developed, with a special mention to Gurson-type models. These models simulate mathematically the physical growth of microvoids, leading to a progressive development of the internal damage that takes place during a tensile test. In these models, the damage starts to develop in very early stages of the test. Tests carried out by the authors seem to point out that, in the case of eutectoid steel bars used for manufacturing prestressing steel wires, the internal damage that takes place as a result of the growth of microvoids is only noticeable in a very advanced state of the test. In addition to this, it is known that the stress triaxiality has a strong influence over the fracture of ductile materials. This work presents a fracture model for steel specimens in a tensile test, based on a cohesive behaviour and taking into account the effect of stress triaxiality, which is different in every point of the fracture plane.

Influence of long-time storage. Stress relaxation losses of prestressing steel wires

Prestressed structures are susceptible to relaxation losses which are of significant importance in structural design. After being manufactured, prestressing wires are coiled to make their storage and transportation easier. The possible deleterious effects of this operation on the stress relaxation behavior of prestressing steel wires are usually neglected, though it has been noticed by manufacturers and contractors that when relaxation tests are carried out after a long-time storage, on occasions relaxation losses are higher than those measured a short time after manufacturing. The influence of coiling on the relaxation losses is checked by means of experimental work and confirmed with a simple analytical model. The results show that some factors like initial residual stresses, excessively long-time storage or storage at high temperatures,can trigger or accentuate this damage. However, it is also shown that if the requirements of standards are fulfilled (minimum coiling diameters) these effects can be neglected.

Einfluss der Langzeitlagerung Relaxationsverluste bei Vorspanndahten

Spannbetonbauteile sind anfällig für Relaxationsverluste, deren Berücksichtigung für die Tragwerksplanung von signifikanter Bedeutung ist. Spanndrähte werden nach der Herstellung zur Vereinfachung von Lagerung und Transport auf Coils gewickelt. Eventuelle nachteilige Auswirkungen dieser Vorgehensweise auf das Relaxationsverhalten von Spannstahldrähten werden in der Regel vernachlässigt, obwohl Hersteller sowie Bauunternehmer durch Relaxationsversuche nach langen Lagerzeiten festgestellt haben, dass der Relaxationsverlust in einigen Fällen höher ausfiel als kurz nach der Herstellung. Daher wird der Einfluss des Aufwickelns auf den Relaxationsverlust durch eine experimentelle Untersuchung überprüft und durch die Anwendung eines einfachen Analysemodells bestätigt. Die Ergebnisse zeigen, dass einige Faktoren wie die Anfangsspannung, Langzeitlagerung oder Lagerung bei hohen Temperaturen Relaxationsverluste auslösen oder verstärken können. Es wird jedoch auch gezeigt, dass diese Auswirkungen unter Berücksichtigung der Anforderungen der entsprechenden Richtlinien (Mindest durch - messer Coil) vernachlässigt werden können.

Influencia de las condiciones de almacenamiento sobre la relajación de aceros de pretensado = Influence of storage conditions on prestressing steel relaxation losses

La pérdida de tensión por relajación en las armaduras activas afecta de forma importante a las estructuras de hormigón pretensado. Por ello se realizan ensayos de relajación de los alambres y cordones de pretensado tras su fabricación. Después, el material es enrollado y almacenado durante periodos que en ocasiones pueden superar el año de duración. Generalmente se desprecia la influencia que estas operaciones posteriores a la fabricación pueden tener sobre el material. Sin embargo, diversos fabricantes y suministradores han constatado experimentalmente que, en ocasiones, el material almacenado durante un periodo prolongado presenta pérdidas de relajación mayores que inmediatamente tras su fabricación. En este trabajo se realizan ensayos de laboratorio para comprobar la influencia que el radio de enrollamiento y el periodo de almacenamiento tienen sobre las pérdidas de relajación. También se propone un modelo analítico que permite predecir de manera razonablemente aproximada el valor del ensayo de relajación sobre un alambre sometido a un enrollamiento prolongado. Este modelo explica la evolución del perfil de tensiones durante el proceso de enrollamiento- almacenamiento-desenrollamiento, así como la influencia de las tensiones residuales.Stress relaxation losses on active reinforcement have significant impact on prestressed concrete structures. This is why relaxation tests are carried out on prestressing steel wires and strands after being manufactured. Then, these materials are coiled and stored for a long-term period, sometimes in excess of one year. The influence of these operations, carried out after manufacturing, is usually neglected. Nevertheless, some manufacturers and contractors have noticed that, sometimes, when relaxation tests are carried out after a long-term storage, the relaxation losses found are higher than those measured immediately after manufacturing. In this work, lab tests are performed to check the influence of the coiling radius and the period of storage on the relaxation test. In addition to this, an analytical model is presented to predict the results of a relaxation

Tropospheric scintillation with concurrent rain attenuation at 50 GHz in Madrid

Tropospheric scintillation can become a significant impairment in satellite communication systems, especially in those with low fade-margin. Moreover, fast amplitude fluctuations due to scintillation are even larger when rain is present on the propagation path. Few studies of scintillation during rain have been reported and the statistical characterization is still not totally clear. This paper presents experimental results on the relationship between scintillation and rain attenuation obtained from slant-path attenuation measurements at 50 GHz. The study is focused on the probability density function (PDF) of various scintillation parameters. It is shown that scintillation intensity, measured as the standard deviation of the amplitude fluctuations, increases with rain attenuation; in the range 1-10 dB this relationship can be expressed by power-law or linear equations. The PDFs of scintillation intensity conditioned to a given rain attenuation level are lognormal, while the overall long-term PDF is well fltted by a generalized extreme valué (GEV) distribution. The short-term PDFs of amplitude conditioned to a given intensity are normal, although skewness effects are observed for the strongest intensities. A procedure is given to derive numerically the overall PDF of scintillation amplitude using a combination of conditional PDFs and local statistics of rain attenuation.

Atmospheric attenuation at 100 and 300 GHz estimated with radiosonde data

The study of atmospheric propagation impairments at submillimeter and THz frequencies is becoming increasingly relevant due to the strong effects caused by the composition of the troposphere and the phenomena occurring in it. The present paper is devoted to the estimation of total attenuation at 100 GHz and 300 GHz under non-rainy scenarios. With this purpose, 4 years of meteorological data from Madrid have been collected, including radiosoundings from Madrid-Barajas Airport and co-site SYNOP observations. This volume of data has been analyzed with the aim of also introducing a detection method of rain conditions, which cannot be easily identified in radiosounding profiles. Finally, the method has been used to discard several probable events which would be responsible of scattering conditions and, hence, yearly CDFs of total attenuation have been obtained. It is expected that the statistics would be closest to the ones obtained by experimental techniques under similar atmospheric conditions.

New analysis and estimations of atmospheric attenuation at 100 GHz using meteorological data in Madrid

Atmospheric propagation at frequencies within the THz domain are deeply affected by the influence of the composition and phenomena of the troposphere. This paper is focused on the estimation of first order statistics of total attenuation under non-rainy conditions at 100 GHz. With this purpose, a yearly meteorological database from Madrid, including radiosoundings, SYNOP observations and co-site rain gauge, have been used in order to calculate attenuation due to atmospheric gases and clouds, as well as to introduce and evaluate a rain detection method. This method allows to filter out rain events and refine the statistics of total attenuation under the scenarios under study. It is expected that the behavior of the statistics would be closest to the ones obtained by experimental techniques under similar conditions.

A fracture model for pearlitic steel bars using a cohesive model

The fracture of ductile materials, such as metals, is usually explained with the theory of nucleation, growth and coalescence of microvoids. Based on this theory, many numerical models have been developed, with a special mention to Gurson-type models. These models simulate mathematically the physical growth of microvoids, leading to a progressive development of the internal damage that takes place during a tensile test. In these models, the damage starts to develop in very early stages of the test. Tests carried out by the authors suggest that, in the case of some eutectoid steels such as those used for manufacturing prestressing steel wires, the internal damage that takes place as a result of the growth of microvoids is only noticeable in very late stages of the tensile test. In the authors’ opinion, using a cohesive model as a failure criterion may be interesting in this case; a cohesive model only requires two parameters to be defined, with the fracture energy being one of them, which can be obtained experimentally. In addition to this, given that it is known that the stress triaxiality has a strong influence on the fracture of ductile materials, a cohesive model whose parameters are affected by the value of the stress triaxiality can be considered. This work presents a fracture model for steel specimens in a tensile test, based on a cohesive behaviour and taking into account the effect of stress triaxiality, which is different at each point of the fracture plane.

Simulación del proceso de rotura por tracción de alambres de acero perlítico con un modelo de fisura cohesiva

La fractura de metales dúctiles como el acero suele explicarse a partir de la hipótesis de nucleación, crecimiento y coalescencia de microhuecos. A partir de esta teoría, se han desarrollado diversos modelos numéricos, entre los que el modelo de Gurson y sus variantes son los más extendidos. Dichos modelos reproducen matemáticamente el fenómeno físico de crecimiento de huecos resultando en un desarrollo progresivo del daño en el interior del material durante un ensayo de tracción. En estos modelos, el daño comienza a desarrollarse en fases muy tempranas del ensayo, incluso anteriores a la carga máxima. Ensayos realizados por los autores parecen indicar, sin embargo, que en el caso de barras de acero eutéctico empleado en la fabricación de alambres de pretensado, el daño originado en el interior del material como consecuencia del crecimiento de microhuecos sólo es apreciable en un estado muy avanzado del ensayo, momentos antes de producirse la rotura. Además, desde hace décadas se conoce que la triaxialidad de tensiones tiene una fuerte influencia sobre la rotura de los materiales. En este trabajo se presenta un modelo de rotura para elementos de acero sometidos a tracción, basado en un comportamiento cohesivo del material y que contempla el valor de la triaxialidad de tensiones, diferente en cada punto de la sección crítica de rotura. The fracture of ductile materials, such as steel, is usually explained with the theory of nucleation, growth and coalescence of microvoids. Based on this theory, many numerical models have been developed, with a special mention to Gurson-type models. These models simulate mathematically the physical growth of microvoids, leading to a progressive development of the internal damage that takes place during a tensile test. In these models, the damage starts to develop in very early stages of the test. Tests carried out by the authors seem to point out that, in the case of eutectoid steel bars used for manufacturing prestressing steel wires, the internal damage that takes place as a result of the growth of microvoids is only noticeable in a very advanced state of the test. In addition to this, it is known that the stress triaxiality has a strong influence over the fracture of ductile materials. This work presents a fracture model for steel specimens in a tensile test, based on a cohesive behaviour and taking into account the effect of stress triaxiality, which is different in every point of the fracture plane.

Estimation of atmospheric attenuation at 99 GHz using a total power radiometer

A total power radiometer operating at 99 GHz was implemented for a propagation experiment aimed to estimate attenuation along a slant path, in Madrid. Valuable data was collected during a measurement campaign in mid-april of 2012. The retrieved time series of radiometric attenuation allow the use of this technique at this frequency to be validated, under clear sky and cloudy conditions, using a low cost instrument calibrated with simple procedures. In spite of some hardware limitations, this experiment shows an interesting application of radiometric technique in order to study atmospheric propagation at 99 GHz.

Implementación y configuración de un receptor de radio definido por software (SDR) para estudios de propagación

The constant development of digital systems in radio communications demands the adaptation of the current receiving equipment to the new technologies. In this context, a new Software Defined Radio based receiver is being implemented with the aim of carrying out different experiments to analyze the propagation of signals through the atmosphere from a satellite beacon. The receiver selected for this task is the PERSEUS SDR from the Italian company Microtelecom s.r.l. It is a software defined VLF-LF-MF-HF receiver based on an outstanding direct sampling digital architecture which features a 14 bit 80 MSamples/s analog-to-digital converter, a high-performance FPGA-based digital down-converter and a high-speed 480 Mbit/s USB2.0 PC interface. The main goal is to implement the related software and adapt the new receiver to the current working environment. In this paper, SDR technology guidelines are given and PERSEUS receiver digital signal processing is presented with the most remarkable results.

Comparison of multi-year Ka-band propagation characteristics at four sites in North America and Europe

Tropospheric phenomena such as clouds and mainly rain cause higher attenuation at Ka-band than at lower frequencies. In this collaborative paper, the main results of four long-term Ka-band propagation campaigns are presented. The experiments are carried out in Ottawa, Canada (satellite Anik F2); Aveiro, Portugal; Madrid, Spain; and Toulouse, France (satellite HotBird 6 in the last three cases) and have been running since 2004 in Aveiro, 2006 in Ottawa and Madrid, and 2008 in Toulouse. After a brief introduction of the experiments, rain rate and excess attenuation results are discussed, first for a common two-year measurement period and later for the whole database available. Seasonal attenuation statistics for Madrid, Ottawa and Aveiro are compared. Finally, fade duration and fade slope statistics derived at three locations are presented and discussed.

Five-year results of a slant-path propagation experiment at 20 GHz in Madrid

Satellite operators are starting to use the Ka-band (30/20 GHz) for communications systems requiring higher traffic capacity. The use of this band is expected to experience a significant growth in the next few years, as several operators have reported plans to launch new satellites with Ka-band capacity. It is worth mentioning the Ka-Sat satellite in Europe, launched in 2010, and ViaSat-1, of 2011, with coverage of USA1. Some other examples can be found in other parts of the World. Recent satellite communications standards, such as DVB-S22 or DVB-RCS3, which provide means to mitigate propagation impairments, have been developed with the objective of improving the use of the Ka-band, in comparison with previous technical standards. In the next years, the ALPHASAT satellite will bring about new opportunities4 for carrying out propagation and telecommunication experiments in the Ka- and Q/V-bands. Commercial uses are focused on the provision of high speed data communications, for Internet access and other applications. In the near future, it is expected that higher and higher data rates will also be needed to broadcast richer multimedia contents, including HD-TV, interactive content or 3D-TV. All of these services may be provided in the future by satellites of the current generation, whose life span can extend up to 2025 in some cases. Depending on local regulations, the available bandwidth for the satellite fixed and broadcasting services in the Ka-band is in excess of several hundred MHz, bidirectional, comprising more than 1 GHz for each sub-band in some cases. In this paper, the results of a propagation experiment that is being carried out at Universidad Politécnica de Madrid (UPM), Spain, are presented5. The objective of the experiment is twofold: gathering experimental time series of attenuation and analyzing them in order to characterize the propagation channel at these frequencies6. The experiment and statistical results correspond to five complete years of measurements. The experiment is described in more detail in Section II. Yearly characteristics of rain attenuation are presented in Section III, whereas Section IV is dedicated to the monthly, seasonal, and hourly characteristics. Section V covers the dynamic characteristics of this propagation effect, just before the conclusions are described in Section VI.

Experimental validation of a fracture model for pearlitic steel bars based on the cohesive zone model

Congreso internacional celebrado en Praga sobre modelos numéricos de fractura en el campo de la ciencia de materiales y estructuras.