Modelling of corrosion-induced cover cracking in reinforced concrete by an embedded cohesive crack finite element

Corrosion of a reinforcement bar leads to expansive pressure on the surrounding concrete that provokes internal cracking and, eventually, spalling and delamination. Here, an embedded cohesive crack 2D finite element is applied for simulating the cracking process. In addition, four simplified analytical models are introduced for comparative purposes. Under some assumptions about rust properties, corrosion rate, and particularly, the accommodation of oxide products within the open cracks generated in the process, the proposed FE model is able to estimate time to surface cracking quite accurately. Moreover, emerging cracking patterns are in reasonably good agreement with expectations. As a practical case, a prototype application of the model to an actual bridge deck is reported.

An experimental and numerical study of the pattern of cracking of concrete due to steel reinforcement corrosion

In this work, cracking of concrete due to steel reinforcement corrosion is experimentally and numerically studied. The tests combined accelerated corrosion—to generate the cracks—with impregnation under vacuum with resin containing fluorescein—to enhance their visibility under ultraviolet light. In parallel, a model—called expansive joint element—was developed to simulate the expansion of the oxide and finite elements with an embedded adaptable cohesive crack were used to describe concrete cracking. The results show that a good agreement exists between the experimental and numerical crack patterns, which constitutes promising progress towards a comprehensive understanding of corrosion-induced cracking in reinforced concrete.

Cover cracking of the reinforced concrete due to rebar corrosion induced by chloride penetration

This paper is focused on the problem of the chloride-induced corrosion of the rebar in reinforced concrete, with special application to the slabs and decks of the bridges. High superficial concentrations may be usual in these structures (marine environments or de-icing salts in roadway bridges, e.g.). Like any aggressive agent such as water, gases or other dissolved ions, chloride induced deterioration is very conditioned by possibilities of transport through concrete mass.

Cover cracking of the reinforced concrete due to rebar corrosion induced by chloride penetration

Este artículo estudia el proceso de fisuración del hormigón por corrosión de la armadura. Se presenta un modelo de transporte de cloruros en el hormigón, que contempla la no-linealidad de los coeficientes de difusión, las isotermas de absorción y el fenómeno de convección. A partir de los resultados de penetración de cloruros, se establece la corrosión de la armadura con la consiguiente expansión radial. La fisuración del hormigón se estudia con un modelo de fisura embebida. Los dos modelos (iniciación y propagación) se incorporan en un programa de elementos finitos. El modelo se contrasta con resultados experimentales, obteniéndose un buen ajuste. Una de las dificultades es establecer el umbral de concentración de cloruros que da lugar al inicio de la corrosión de la armadura.This paper is focused on the chloride-induced corrosion of the rebar in RC. A comprehensive model for the chloride ingress into concrete is presented, with special attention to non-linear diffusion coefficients, chloride binding isotherms and convection phenomena. Based on the results of chloride diffusion, subsequent active corrosion is assumed and the radial expansion of the corroded reinforcement reproduced. For cracking simulation, the Strong Discontinuity Approach is applied. Both models (initiation and propagation corrosion stages) are incorporated in the same finite element program and chained. Comparisons with experimental results are carried out, with reasonably good agreements being obtained, especially for cracking patterns. Major limitations refer to difficulties to establish precise levels of basic data such as the chloride ion content at concrete surface, the chloride threshold concentration that triggers active corrosion, the rate of oxide production or the rust mechanical properties.

Coupled model of initiation and propagation of corrosion in reinforced concrete

Corrosion of reinforcing steel in concrete due to chloride ingress is one of the main causes of the deterioration of reinforced concrete structures. Structures most affected by such a corrosion are marine zone buildings and structures exposed to de-icing salts like highways and bridges. Such process is accompanied by an increase in volume of the corrosión products on the rebarsconcrete interface. Depending on the level of oxidation, iron can expand as much as six times its original volume. This increase in volume exerts tensile stresses in the surrounding concrete which result in cracking and spalling of the concrete cover if the concrete tensile strength is exceeded. The mechanism by which steel embedded in concrete corrodes in presence of chloride is the local breakdown of the passive layer formed in the highly alkaline condition of the concrete. It is assumed that corrosion initiates when a critical chloride content reaches the rebar surface. The mathematical formulation idealized the corrosion sequence as a two-stage process: an initiation stage, during which chloride ions penetrate to the reinforcing steel surface and depassivate it, and a propagation stage, in which active corrosion takes place until cracking of the concrete cover has occurred. The aim of this research is to develop computer tools to evaluate the duration of the service life of reinforced concrete structures, considering both the initiation and propagation periods. Such tools must offer a friendly interface to facilitate its use by the researchers even though their background is not in numerical simulation. For the evaluation of the initiation period different tools have been developed: Program TavProbabilidade: provides means to carry out a probability analysis of a chloride ingress model. Such a tool is necessary due to the lack of data and general uncertainties associated with the phenomenon of the chloride diffusion. It differs from the deterministic approach because it computes not just a chloride profile at a certain age, but a range of chloride profiles for each probability or occurrence. Program TavProbabilidade_Fiabilidade: carries out reliability analyses of the initiation period. It takes into account the critical value of the chloride concentration on the steel that causes breakdown of the passive layer and the beginning of the propagation stage. It differs from the deterministic analysis in that it does not predict if the corrosion is going to begin or not, but to quantifies the probability of corrosion initiation. Program TavDif_1D: was created to do a one dimension deterministic analysis of the chloride diffusion process by the finite element method (FEM) which numerically solves Fick’second Law. Despite of the different FEM solver already developed in one dimension, the decision to create a new code (TavDif_1D) was taken because of the need to have a solver with friendly interface for pre- and post-process according to the need of IETCC. An innovative tool was also developed with a systematic method devised to compare the ability of the different 1D models to predict the actual evolution of chloride ingress based on experimental measurements, and also to quantify the degree of agreement of the models with each others. For the evaluation of the entire service life of the structure: a computer program has been developed using finite elements method to do the coupling of both service life periods: initiation and propagation. The program for 2D (TavDif_2D) allows the complementary use of two external programs in a unique friendly interface: • GMSH - an finite element mesh generator and post-processing viewer • OOFEM – a finite element solver. This program (TavDif_2D) is responsible to decide in each time step when and where to start applying the boundary conditions of fracture mechanics module in function of the amount of chloride concentration and corrosion parameters (Icorr, etc). This program is also responsible to verify the presence and the degree of fracture in each element to send the Information of diffusion coefficient variation with the crack width. • GMSH - an finite element mesh generator and post-processing viewer • OOFEM – a finite element solver. The advantages of the FEM with the interface provided by the tool are: • the flexibility to input the data such as material property and boundary conditions as time dependent function. • the flexibility to predict the chloride concentration profile for different geometries. • the possibility to couple chloride diffusion (initiation stage) with chemical and mechanical behavior (propagation stage). The OOFEM code had to be modified to accept temperature, humidity and the time dependent values for the material properties, which is necessary to adequately describe the environmental variations. A 3-D simulation has been performed to simulate the behavior of the beam on both, action of the external load and the internal load caused by the corrosion products, using elements of imbedded fracture in order to plot the curve of the deflection of the central region of the beam versus the external load to compare with the experimental data.

Effect of Stress Level on the High Temperature Deformation and Fracture Mechanisms of Ti-45Al-2Nb-2Mn-0.8 vol. pct TiB2: An In Situ Experimental Study

The effect of the applied stress on the deformation and crack nucleation and propagation mechanisms of a c-TiAl intermetallic alloy (Ti-45Al-2Nb-2Mn (at. pct)-0.8 vol. pct TiB2) was examined by means of in situ tensile (constant strain rate) and tensile-creep (constant load) experiments performed at 973 K (700 �C) using a scanning electron microscope. Colony boundary cracking developed during the secondary stage in creep tests at 300 and 400 MPa and during the tertiary stage of the creep tests performed at higher stresses. Colony boundary cracking was also observed in the constant strain rate tensile test. Interlamellar ledges were only found during the tensile-creep tests at high stresses (r>400 MPa) and during the constant strain rate tensile test. Quantitative measurements of the nature of the crack propagation path along secondary cracks and along the primary crack indicated that colony boundaries were preferential sites for crack propagation under all the conditions investigated. The frequency of interlamellar cracking increased with stress, but this fracture mechanism was always of secondary importance. Translamellar cracking was only observed along the primary crack.

Cover cracking of reinforced concrete due to rebar corrosión induced by chloride penetration

Este artículo estudia el proceso de fisuración del hormigón por corrosión de la armadura. Se presenta un modelo de transporte de cloruros en el hormigón, que contempla la no-linealidad de los coeficientes de difusión, las isotermas de absorción y el fenómeno de convección. A partir de los resultados de penetración de cloruros, se establece la corrosión de la armadura con la consiguiente expansión radial. La fisuración del hormigón se estudia con un modelo de fisura embebida. Los dos modelos (iniciación y propagación) se incorporan en un programa de elementos finitos. El modelo se contrasta con resultados experimentales, obteniéndose un buen ajuste. Una de las dificultades es establecer el umbral de concentración de cloruros que da lugar al inicio de la corrosión de la armadura.This paper is focused on the chloride-induced corrosion of the rebar in RC. A comprehensive model for the chloride ingress into concrete is presented, with special attention to non-linear diffusion coefficients, chloride binding isotherms and convection phenomena. Based on the results of chloride diffusion, subsequent active corrosion is assumed and the radial expansion of the corroded reinforcement reproduced. For cracking simulation, the Strong Discontinuity Approach is applied. Both models (initiation and propagation corrosion stages) are incorporated in the same finite element program and chained. Comparisons with experimental results are carried out, with reasonably good agreements being obtained, especially for cracking patterns. Major limitations refer to difficulties to establish precise levels of basic data such as the chloride ion content at concrete surface, the chloride threshold concentration that triggers active corrosion, the rate of oxide production or the rust mechanical properties.

Estudio de la adherencia de armaduras corroídas y su influencia en la capacidad resistente de elementos de hormigón armado

La verificación de la seguridad estructural, tanto de estructuras que permitan un cierto grado de deterioro en su dimensionado como de estructuras existentes deterioradas, necesita disponer de modelos de resistencia que tengan en cuenta los efectos del deterioro. En el caso de la corrosión de las armaduras en las estructuras de hormigón armado, la resistencia depende de múltiples factores tales como la sección del acero corroído, el diagrama tensión-deformación del acero corroído, la adherencia hormigón-acero corroído, la fisuración o desprendimiento del hormigón debido a la expansión de los productos de corrosión. En este sentido, la transferencia de las fuerzas a través de la superficie de contacto entre el hormigón y el acero, la adherencia, es uno de los aspectos más importantes a considerar y es la base del comportamiento del hormigón armado como elemento estructural. La adherencia debe asegurar el anclaje de las armaduras y transmitir la tensión tangencial que aparece en las mismas como consecuencia de la variación de las solicitaciones a lo largo de un elemento estructural. Como consecuencia de la corrosión de las armaduras, el desarrollo de la adherencia se altera y, por tanto, la transferencia de la tensión longitudinal. Esta Tesis Doctoral aborda el comportamiento en estado límite último de la adherencia en el hormigón estructural con armaduras corroídas. El objetivo principal es la obtención de un modelo suficientemente realista y fiable para la evaluación de la adherencia con armaduras corroídas en el marco de la verificación de la seguridad estructural de elementos de hormigón armado con armaduras corroídas. Para ello se ha llevado a cabo un programa experimental de ensayos tipo pull-out excéntricos, con diferentes probetas, unas sin corrosión y otras sometidas tanto a procesos de corrosión natural como a procesos de corrosión acelerada, con diferentes grados de deterioro. Este tipo de ensayo de adherencia representa de forma realista y fiable realista los esfuerzos de adherencia en la zona de anclaje. Por otra parte, para la realización de estos ensayos se ha puesto a punto, además del procedimiento de ensayo, un sistema de adquisición de datos entre los que se incluye el empleo de sensores de tipo fibra óptica con redes de Bragg embebidos en la armadura para determinar los parámetros representativos de la adherencia en el hormigón estructural con armaduras corroídas. Por otra parte, la recopilación de los datos de los estudios de adherencia con armaduras corroídas procedentes de la literatura científica, además de los resultados de la presente investigación, junto con la identificación de las variables relevantes en el comportamiento de la adherencia con armaduras sanas y corroídas ha servido para la obtención de una formulación realista y fiable para la evaluación conjunta de la adherencia con armaduras sanas y corroídas a partir de modelos de regresión múltiple. La formulación propuesta ha sido validada mediante criterios estadísticos y comparada con otras formulaciones propuestas en la literatura científica. Además se ha realizado un análisis de las variables influyentes de la formulación propuesta. También se ha obtenido un modelo numérico simple y eficiente, validado con alguno de los ensayos realizados en esta tesis, para simular la adherencia con armaduras sanas y corroídas. Finalmente, se presenta un procedimiento para realizar la evaluación de vigas deterioradas por corrosión mediante el método de los campos de tensiones que incluye la evaluación de la adherencia mediante la formulación sugerida en esta Tesis Doctoral. Las conclusiones alcanzadas en este trabajo han permitido evaluar la adherencia con armaduras corroídas de forma realista y fiable. Asimismo, se ha podido incluir la evaluación de la adherencia en el marco de la verificación de la seguridad estructural en elementos de hormigón armado deteriorados por corrosión. ABSTRACT Structural safety verification of both structures allowing a certain degree of deterioration in design and deteriorated existing structures needs strength models that factor in the effects of deterioration. In case of corrosion of steel bars in reinforced concrete structures, the resistance depends on many things such as the remaining cross-section of the corroded reinforcement bars, the stress-strain diagrams of steel, the concrete-reinforcement bond and corrosion-induced concrete cracking or spalling. Accordingly, the force transfer through the contact surface between concrete and reinforcement, bond, is one of the most important aspects to consider and it is the basis of the structural performance of reinforced concrete. Bond must assure anchorage of reinforcement and transmit shear stresses as a consequence of the different stresses along a structural element As a consequence of corrosion, the bond development may be affected and hence the transfer of longitudinal stresses. This PhD Thesis deals with ultimate limit state bond behaviour in structural concrete with corrode steel bars. The main objective is to obtain a realistic and reliable model for the assessment of bond within the context of structural safety verifications of reinforced concrete members with corroded steel bars. In that context, an experimental programme of eccentric pull-out tests were conducted, with different specimens, ones without corrosion and others subjected to accelerated or natural corrosion with different corrosion degrees. This type of bond test reproduces in a realistic and reliable way bond stresses in the anchorage zone. Moreover, for conducting these tests it was necessary to develop both a test procedure and also a data acquisition system including the use of an embedded fibre-optic sensing system with fibre Bragg grating sensors to obtain the representative parameters of bond strength in structural concrete with corroded steel bars. Furthermore, the compilation of data from bond studies with corroded steel bars from scientific literature, including tests conducted in the present study, along with the identification of the relevant variables influencing bond behaviour for both corroded and non-corroded steel bars was used to obtain a realistic and reliable formulation for bond assessment in corroded and non-corroded steel bars by multiple linear regression analysis. The proposed formulation was validated with a number of statistical criteria and compared to other models from scientific literature. Moreover, an analysis of the influencing variables of the proposed formulation has been performed. Also, a simplified and efficient numerical model has been obtained and validated with several tests performed in this PhD Thesis for simulating the bond in corroded and non-corroded steel bars. Finally, a proposal for the assessment of corrosion-damaged beams with stress field models including bond assessment with the proposed formulation is presented. The conclusions raised in this work have allowed a realistic and reliable bond assessment in corroded steel bars. Furthermore, bond assessment has been included within the context of structural safety verifications in corrosion-damaged reinforced concrete elements.