Ensayos acelerados de dispositivos electrónicos LED

El objetivo de este proyecto es el de determinar, a través de una serie de medidas, los tiempos de vida y causas de fallo de diodos LED. Para ello, se someterá a los dispositivos a condiciones extremas de temperatura y humedad dentro de una cámara climática, con el objetivo de acelerar su edad, su tiempo de uso, hecho que provocará la aparición de los fallos mucho antes que en condiciones normales de funcionamiento. Se tomarán medidas tanto de su tensión y corriente para el análisis de las gráficas I-V, dentro y fuera de la cámara, como de las potencias luminosas de cada uno de ellos. Estas medidas se realizarán en dos ocasiones al día, en intervalos de no menos de 6 horas. Para las medidas de tensión y corriente se utilizará un programa desarrollado en el entorno de LabView, tanto para las medidas en el interior de la cámara, lo que nos permite un seguimiento específico del estado de los dispositivos en cada momento, como para las medidas fuera de ella. Para las medidas de la potencia luminosa de cada LED se utilizará un medidor de potencia óptica. Cada ensayo constará de 15 dispositivos LED, que se evaluarán en las mismas condiciones de temperatura y humedad. El resumen de los 8 ensayos realizados es el que sigue: - Ensayo 1: 140ºC 85% HUMEDAD a 10 mA. - Ensayo 2: 140ºC 70% HUMEDAD a 10 mA. - Ensayo 3: 120ºC 85% HUMEDAD a 10 mA. - Ensayo 4: 120ºC 85% HUMEDAD a 30 mA. - Ensayo 5: 140ºC 70% HUMEDAD a 30 mA. - Ensayo 6: 140ºC 85% HUMEDAD a 30 mA. - Ensayo 7: 140ºC 60% HUMEDAD a 30 mA. - Ensayo 8: 140ºC 85% HUMEDAD a 20 mA. Una vez tomadas las medidas, se analizarán los datos, de cara a obtener una ley de degradación del LED a través del análisis de Weibull y se estudiarán las diferentes causas de fallo. ABSTRACT. The aim of this Project is to determine, based on several measures, the lifetime and the causes of LED’s failures. The devices will be tested under extreme both temperature and humidity conditions in a Pressure Cooker, attempting to make faults to appear earlier. Voltage and current measures will be taken, inside and also outside the Pressure cooker, in order to use them in I-V graphs. In addition, luminous power measures for each LED will be taken. All those measures will be obtained twice a day, with 6 hours delay between both of them. A program based on LabView environment will be used to take voltage and current measures, inside and outside the pressure cooker, which allow us to follow the performance of the LED at each moment. The luminous power of each LED will be taken by a measurer. Each test consists of 15 LED devices, which will be evaluated under the same conditions each time. The 8 tests are as follows - Test 1: 140ºC 85% relative humidity at 10 mA. - Test 2: 140ºC 70% relative humidity at 10 mA. - Test 3: 120ºC 85% relative humidity at 10 mA. - Test 4: 120ºC 85% relative humidity at 30 mA. - Test 5: 140ºC 70% relative humidity at 30 mA. - Test 6: 140ºC 85% relative humidity at 30 mA. - Test 7: 140ºC 60% relative humidity at 30 mA. - Test 8: 140ºC 85% relative humidity at 20 mA. When the measures are completely taken, data will be analyzed, in order to obtain a LED’s degradation law using Weibull’s distribution. Also the causes of the failures will be evaluated.

Diseño de un sistema automático de medida de la constante de Planck en diodos LED

En este proyecto fin de carrera se ha diseñado y construido un equipo de medida automático que permite realizar la medida de la constante de Planck utilizando los principios de Funcionamiento de los diodos LED. El equipo de medida es totalmente automático gracias a la utilización de una placa controladora Arduino MEGA 2560, que se encarga de realizar la iluminación secuencial de cada LED, medir sus tensiones de funcionamiento, y de realizar los cálculos necesarios para hallar la constante de Planck. Todos los datos se muestran por una pantalla LCD de 16 caracteres por 2 lineas. Para comprender el funcionamiento del sistema de medida automático se ha realizado un estudio detallado de cada uno de los sistemas que componen el equipo de medida. Se ha explicado el funcionamiento teórico de los diodos LED y el funcionamiento de los semiconductores. Se ha explicando los diversos tipos de semiconductores que se utilizan para los LED y las modificaciones que se les aplica para mejorar su eficiencia. Para poder comprender en qué consiste la constante de Planck se ha explicado los principios teóricos en que se basa, y se ha realizado una pequeña demostración de su cálculo. Una vez visto todos los principios teóricos se ha pasado a realizar la explicación de cada uno de los grandes bloques que componen el sistema de medida automático. Estos bloques son la placa controladora Arduino, el sistema de iluminación LED, el sistema de control mecánico de LEDs, la pantalla LCD, el sistema de interrupciones y el sistema de alimentación. Para poder observar el espectro de emisión de cada uno de los LED se ha utilizado un analizador de espectros óptico (OSA), el cual ha sido explicado con detenimiento. El código de programación de Arduino ha sido explicado en forma de diagrama de flujo para una mayor facilidad de comprensión. Se ha desarrollado un manual de usuario para facilitar el uso del sistema a cualquier usuario, en el que se ha introducido un ejemplo completo de funcionamiento. ABSTRACT. In this final Project has designed and built an automatic measuring equipment which is able to measure the Planck`s constant using the operation principles of the LEDs. The measuring equipment is fully automated thanks to the use of an Arduino Mega 2560 controller board, which is responsible for conducting sequential illumination of each LED, measure their operating voltages, and perform the necessary calculations of find the Planck constant. All data is displayed by a LCD screen 16 character by 2 lines. To understand the operation of the automatic measuring system has been made a detailed study of each of the systems that make the measurement equipment. It develops the theoretical performance of the LED and the operation of semiconductors. It explains the different types of semiconductors that are used for LEDs and the changes applied to improve efficiency. In order to understand what is the Planck constant has been explained the theoretical principles in which it is based, and a small demonstration of its calculation has been performed. After seeing all the theoretical principles has been made the explanation of each of the main blocks that compose the automatic measuring system. These blocks are the Arduino controller board, LED lighting system, the mechanical control system LEDs, LCD screen, the interrupt system and feeding system. To observe the emission spectrum of each of the LED has been used optical spectrum analyzer (OSA), which has been explained in detail. The Arduino programming code has been explained in flowchart form for an easy understanding. It has developed a manual to facilitate the use of system to any user, which has introduced a complete example of operation.

Newer optics efficiently mix, dim, and color-tune LED light

Low-cost, plastic-injected optics mix light from different color LED dies without a significant decrease in average brightness, simplifying luminaire design both optically and electronically. In solid-state lighting, high-flux and high-color rendering index (CRI) light engines may be achieved by arraying and mixing the light from different color dies or phosphors, or a combination of the two, in the LED package. However, these nonhomogeneous sources, when combined with luminaire optics, tend to produce patterns with undesirable artifacts such as spatial and angular nonuniformities and color separation.

LED bulbs technical specification and testing procedure for solar home systems

The definition of technical specifications and the corresponding laboratory procedures are necessary steps in order to assure the quality of the devices prior to be installed in Solar Home Systems (SHS). To clarify and unify criteria a European project supported the development of the Universal Technical Standard for Solar Home Systems (UTSfSHS). Its principles were to generate simple and affordable technical requirements to be optimized in order to facilitate the implementation of tests with basic and simple laboratory tools even on the same SHS electrification program countries. These requirements cover the main aspects of this type of installations and its lighting chapter was developed based on the most used technology at that time: fluorescent tubes and CFLs. However, with the consolidation of the new LED solid state lighting devices, particular attention is being given to this matter and new procedures are required. In this work we develop a complete set of technical specifications and test procedures that have been designed within the frame of the UTSfSHS, based on an intense review of the scientific and technical publications related to LED lighting and their practical application. They apply to lamp reliability, performance and safety under normal, extreme and abnormal operating conditions as a simple but complete quality meter tool for any LED bulb.

Estudio de la fiabilidad mediante ensayos acelerados de diodos ultravioletas de alta potencia

Durante los últimos años la utilización de los LEDs (Light Emitting Diodes) ha aumentado de forma muy importante siendo hoy en día una alternativa real a los sistemas de iluminación tradicionales. La iluminación basada en LEDs se está utilizando ampliamente en automoción, arquitectura, aplicaciones domésticas y señalización debido a su alta fiabilidad, pequeño tamaño y bajo consumo. La evaluación de la fiabilidad de los LEDs es un tema clave previo a la comercialización o a la puesta en marcha del LED en una nueva aplicación. La evaluación de la fiabilidad de dispositivos requiere ensayos acelerados para obtener resultados de fiabilidad en un periodo de tiempo aceptable, del orden de pocas semanas. En éste proyecto se estudia la fiabilidad de dos tipos diferentes de LEDs ultravioleta, que pueden sustituir a las lámparas UV convencionales, para diferentes condiciones de trabajo y diferentes condiciones ambientales. Se hace un seguimiento de la evolución de los LEDs UV durante cientos horas de ensayo acelerado para obtener resultados y conclusiones acerca de la degradación que sufren. La memoria del proyecto fin de carrera se ha estructurado en siete capítulos. Tres de ellos son teóricos, otros tres prácticos y finalmente uno sobre el presupuesto. El primero explica la introducción y la evolución del diodo LED, el segundo introduce la fiabilidad explicando los modelos más utilizados para analizar los ensayos y el tercero es un breve tema acerca de los ensayos acelerados. Los otros tres capítulos son orientados a los experimentos realizados en este Proyecto Fin de Carrera. Uno trata sobre la descripción del ensayo acelerado realizado, otro analiza los resultados obtenidos, el siguiente analiza las conclusiones y el último el presupuesto. ABSTRACT. For the last years, the use of LEDs (Light Emitting Diodes) has increased significantly, being nowadays a real alternative to traditional lighting systems. Lighting based on LEDs is being extensively used in automotive, domestic applications and signaling due to its high reliability small size and low power consumption. The evaluation of LEDs reliability is a key issue before marketing or launching a new application. The reliability evaluation of devices requires accelerated tests to obtain reliability results in an acceptable period of time, for the order of few weeks. In this project the reliability of two different types of UV LEDs, which can replace conventional UV lamps for different conditions and different environmental conditions is studied. The evolution of LEDs UV is tracked during hundred hours of accelerated test to obtain the results and conclusions about the degradation suffered. The memory of the final project has been structured into seven chapters. Three of them are theorical another three are experimental and the last one about estimates. The first explains the introduction and development of LED, the second introduces the reliability explaining the most used models to analyze the tests and the third is a brief topic about the accelerated tests. The other three chapters are oriented to the experiments done in this PFC. One explains the description of the accelerated test we have done, another analyzes the results obtained, the following one exposes the conclusions and the last one the estimates.

Optimization of optical systems for LED spot lights concerning the color uniformity

Spotlighting is one illumination field where the application of light emitting diodes (LED) creates many advantages. Commonly, the system for spot lights consists of a LED light engine and collimating secondary optics. Through angular or spatial separated emitted light from the source and imaging optical elements, a non uniform far field appears with colored rings, dots or patterns. Many feasible combinations result in very different spatial color distributions. Several combinations of three multi-chip light sources and secondary optical elements like reflectors and TIR lenses with additional facets or scattering elements were analyzed mainly regarding the color uniformity. They are assessed by the merit function Usl which was derived from human factor experiments and describes the color uniformity based on the visual perception of humans. Furthermore, the optical systems are compared concerning efficiency, peak candela and aspect ratio. Both types of optics differ in the relation between the color uniformity level and other properties. A plain reflector with a slightly color mixing light source performs adequate. The results for the TIR lenses indicate that they need additional elements for good color mixing or blended light source. The most convenient system depends on the requirements of the application.

Implementación y análisis de luminarias LED

En este proyecto se abordan el diseño y análisis, con sus diferentes etapas, de varias configuraciones de prototipos para luminarias LED enfocadas al ámbito domestico e industrial. Se realizarán montajes sobre diferentes materiales para evaluar los resultados y decidir que soporte es más adecuado para cada circunstancia. Inicialmente expondremos el estado actual de esta tecnología y caracterizaremos, de forma preliminar, los dispositivos que vamos a utilizar para elaborar los prototipos que posteriormente analizaremos. Seguidamente detallaremos el proceso de construcción de cada prototipo, indicando especialmente las diferencias y similitudes entre ellos que, en siguientes secciones, serán analizadas. Trabajaremos con dos rangos de potencia para las luminarias. El primero de ellos se centra en obtener la máxima potencia lumínica, con valores comprendidos entre 40W y 50W, considerando un uso industrial, alumbrado público, etc. El segundo rango de potencias, se enfocará al ámbito doméstico, adecuando la temperatura de color a este entorno, para combinar la potencia, de entre 9W y 12W, con una iluminación más cálida. Finalmente someteremos los prototipos elaborados a una serie de análisis y, ante los resultados, concluiremos cuales serán aptos para el uso al que se pretenden dedicar y aquellos que deberán ser modificados. En el entorno de laboratorio, donde se llevaran a cabo análisis térmicos, eléctricos y lumínicos, emplearemos instrumental especializado para cada tipo de análisis así como su software correspondiente. A excepción de las mediciones relacionadas con el espectro de radiación lumínica, el resto serán obtenidas mediante la plataforma LabVIEW®, un completo software grafico para el desarrollo de instrumentación virtual. Como sección final, expondremos una evaluación sobre el cumplimiento de los objetivos establecidos para el proyecto, posibles mejoras o trabajos futuros y conclusiones obtenidas. ABSTRACT. This project concerns the design and analysis, with its different stages, of various configurations of LED luminaries prototypes focused on domestic and industrial environments. Mounts on different materials will be made to evaluate the results and decide which material is most appropriate for each circumstance. Initially we will expose the current state of this technology and characterize, in a preliminary way, the devices that we will use to produce the prototypes which subsequently will analyze. Later we detail the process of construction of each prototype, especially indicating the differences and similarities between them. In the following sections, we will analyze these characteristics. We will work with two power ranges for luminaries. The first one focuses on maximum light output, with values between 40W and 50W, thinking about industrial use, street lighting, etc. The second power range will focus on the domestic environment, adjusting the color temperature in this environment to combine power, between 9W and 12W, with warm lighting. Finally the prototypes will submit a series of analyzes and, with the results obtained, we conclude if will be suitable for the intended use and those that should be modified. In laboratory environment, where thermal, electrical and lighting analyzes were carried out, we will use specialized instruments for each type of analysis as well as the corresponding software. Except for measurements related to the spectrum of light radiation, the rest of information will be obtained by LabVIEW®, complete graphical development software for virtual instrumentation. As a final section, we will present an evaluation of compliance with the project objectives, possible future work, or improvements, and conclusions.