Residual stress distribution in ferritic-austenitic steel joints made by laser welding

The present investigation addresse the influence of laser welding process-ing parameters used for joining dis-similar metals (ferritic to austenitic steel), on the induced residual stress field. Welding was performed on a Nd:YAG laser DY033 (3300 W) in a continuous wave (CW), keyhole mode. The base metals (BM) employed in this study are AISI 1010 carbon steel (CS) and AISI 304L austenitic stainless steel (SS). Pairs of dissimilar plates of 200 mm x 45 mm x 3 mm were butt joined by laser welding. Different sets of parameters were used to engineer the base metals apportionment at joint formation, namely distinct dilution rates. Residual strain scanning, carried out by neutron diffraction was used to assess the joints. Through-thickness residual stress maps were determined for the laser welded samples of dis-similar steels using high spatial reso-lution. As a result, an appropriate set of processing parameters, able to mi-nimize the local tensile residual stress associated to the welding process, was found.

Residual stress distribution in ferritic to austenitic steel joints made by laser welding,

In this study, autogenous laser welding was used to join thin plates of low carbon ferritic and austenitic stainless steel. Due to the differences in the thermo-physical properties of base metals, this kind of weld exhibits a complex microstructure, which frequently leads to an overall loss of joint quality. Four welded samples were prepared by using different sets of processing parameters, with the aim of minimizing the induced residual stress field. The dissimilar austenitic-ferritic joints obtained under all welding conditions were uniform and free of defects. Variations in beam position did not influence the weld geometiy, which is a typical keyhole welding. Microstructural characterization and residual strain scanning (by neutron diffraction) were used to assess the features of the joints. By varying laser beam power density and by displacing the laser beam towards the carbon steel side, an optimum combination of processing parameters was found.

Mechanical behavior and residual stress field of dissimilar laser welded joints

The present investigation addresses the mechanical behavior and residual stress field of dissimilar joints produced by laser welding. Microstructure characterization and residual strain scanning, carried out by neutron diffraction, were used to assess the joints features. It was found that the heat source position influences the base metals dilution and the residual stress field associated to the welding process. The tensile behavior of the joint, different zones achieved by using a video-image based system (VIC-2D) reveals that the residual stress field, together with the positive difference in yield between the weld metal and the base materials protects the joint from being plastically deformed.

Microfabrication processes for microfluidic devices on a single laser Workstation: direct writing lithography on SU-8, laser ablation on polymers and mask manufacturing

We demonstrate the capability of a laser micromachining workstation for cost-effective manufacturing of a variety of microfluidic devices, including SU-8 microchannels on silicon wafers and 3D complex structures made on polyimide Kapton® or poly carbonate (PC). The workstation combines a KrF excimer laser at 248 nm and a Nd3+:YVO4 DPSS with a frequency tripled at 355 nm with a lens magnification 10X, both lasers working at a pulsed regime with nanoseconds (ns) pulse duration. Workstation also includes a high-resolution motorized XYZ-tilt axis (~ 1 um / axis) and a Through The Lens (TTL) imaging system for a high accurate positioning over a 120 x 120 mm working area. We have surveyed different fabrication techniques: direct writing lithography,mask manufacturing for contact lithography and polymer laser ablation for complex 3D devices, achieving width channels down to 13μ m on 50μ m SU-8 thickness using direct writing lithography, and width channels of 40 μm for polyimide on SiO2 plate. Finally, we have tested the use of some devices for capillary chips measuring the flow speed for liquids with different viscosities. As a result, we have characterized the presence of liquid in the channel by interferometric microscopy.

Representación 3D de petroglifos: propuesta de metodología de modelización de los grabados del Valle de Tamanart, Marruecos.

La modelización tridimensional se ha ido implementando como una de las mejores formas de documentación del patrimonio histórico. En concreto, en lo que se refiere a la documentación de petroglifos resulta especialmente interesante en su estudio y difusión. Actualmente, existen diversos métodos de obtener estos modelos 3D, que implican diferentes tipos de instrumental, como escáneres láser o cámaras fotográficas, material informático y software. En este Trabajo Fin de Máster se pretende obtener una visión general de estos métodos,así como proponer una metodología basada en la fotogrametría de objeto cercano, para las necesidades de un proyecto concreto: el proyecto Tamanart en Marruecos. Para ello se realizan dos pruebas; una de laboratorio y otra en el Museo Arqueológico Nacional, para comprobar la viabilidad de esta metodología y sus futuras aplicaciones. ABSTRACT: 3D modeling has been implemented in the last years as one of the best ways to document historical and cultural heritage. In particular, referring to petroglyph documentation it is specially interesting to its study and dissemination. Nowadays, there are several methods to obtain this 3D models that implies different kinds of instruments, like laser-scanners or photographic cameras and computer hardware and software. In the present Master’s Dissertation it is intended to obtain a general vision of this methods,as well as propose a methodology using closed range photogrammetry, based in the needs of a specific project: Tamanart Project, in Morocco. For this purpose two tests are made, one of them in laboratory and the other in the Museo Arqueológico Nacional, to check the feasibility of this methodology and their future applications.

Modelización 3D de la fachada principal del Monasterio de Santiago de Uclés.

El objetivo de este Proyecto Fin de Carrera (PFC) es obtener la representación tridimensional de la fachada principal del Monasterio de Santiago de Uclés, monumento de interés histórico y artístico. En concreto se ha elegido la fachada principal construida por Pedro de Ribera por ser representativa del Monasterio y del estilo churrigueresco. Con la tecnología láser escáner, se va a obtener un modelo 3D sobre el que se pueden realizar las medidas necesarias para proyectos de conservación, así como obtener productos con una función divulgativa. El día 14 de Octubre de 2014, se realizó la toma de datos. El levantamiento se llevó a cabo con el equipo de laser escáner Trimble TX5, con la pre-señalización necesaria para realizar una posterior fusión de los mismos (dianas esféricas y cuadradas) y utilizando equipos GNSS Trimble modelos R10, R8 y R6 para la geo-referenciación del proyecto. La técnica utilizada es la que denominamos levantamiento de alta precisión mediante Laser Escáner, que nos permite obtener resultados que aportan una representación fiel del objeto y un levantamiento de los puntos necesarios mediante tecnología GNSS en estático y postproceso, para obtener las coordenadas en el sistema ETRS89 proyección UTM Huso 30 que permitan geo-referenciar el proyecto.