Death of Dr Francisco Javier Ayala-Carcedo, Spanish INHIGEO Member, at Burgos, Spain, 28 November 2004

Death of Dr Francisco Javier Ayala-Carcedo, Spanish lNHIGEO Member, at Burgos, Spain, 28 November 2004

Methodology for the metric restoration of the historical cartography applied to Francisco Coello's cartografic series of the Royal Site of Aranjuez

Hojas Kilométricas (Kilometric Sheets). Specifically, the study focuses on those sheets referring to the city centre and surrounding area of the Royal Site of Aranjuez, a town in the south of the Province of Madrid. The aim of this study is to restore the actual size and measurements of scanned images of the Hojas Kilométricas. This would allow us, among other things, to reestablish both the format and scale of the original plans. To achieve this goal it is necessary to rectify and then georeference these images, i.e. assign them a geographic reference system. This procedure is essential in the overlaying and comparison of the Hojas Kilométricas of the Royal Site with other historical cartography as well as other sources related to the same area from different time periods. Subsequent research would allow us, for example, to reconstruct the time-evolution of the urban area, to spot new construction and to pinpoint the locations of any altered or missing buildings or architectural features. In addition, this would allow us to develop and integrate databases for GIS models applicable to the management of our cultural heritage.

Analysis of the Fracture of Reinforced Concrete Flat Elements Subjected to Explosions. Experimental Procedure and Numerical Validation

Many of the material models most frequently used for the numerical simulation of the behavior of concrete when subjected to high strain rates have been originally developed for the simulation of ballistic impact. Therefore, they are plasticity-based models in which the compressive behavior is modeled in a complex way, while their tensile failure criterion is of a rather simpler nature. As concrete elements usually fail in tensión when subjected to blast loading, available concrete material models for high strain rates may not represent accurately their real behavior. In this research work an experimental program of reinforced concrete fíat elements subjected to blast load is presented. Altogether four detonation tests are conducted, in which 12 slabs of two different concrete types are subjected to the same blast load. The results of the experimental program are then used for the development and adjustment of numerical tools needed in the modeling of concrete elements subjected to blast.

Importancia del ablandamiento térmico en simulaciones de impactos en placas de acero a altas temperaturas

En el presente trabajo se presenta un estudio experimental y numérico de impactos balísticos sobre placas de acero inoxidable martensítico a altas temperaturas (400ºC y 700ºC), que pone de manifiesto la importancia del ablandamiento térmico en simulaciones de impactos a altas temperaturas. Mediante un estudio metalográfico de la zona de impacto, se ha observado la aparición de bandas adiabáticas de cortante formadas por el aumento brusco de la temperatura debido a la acumulación del trabajo plástico en el interior del material. La correcta predicción en la formación de estas bandas durante el proceso de penetración es crítica a la hora de obtener resultados representativos de los experimentos realizados. Basándose en datos experimentales de ensayos previamente realizados, se ha calibrado un modelo de material de Johnson-Cook (JC) para su uso con simulaciones numéricas en el código no lineal de elementos finitos LSDYNA. Mediante estas simulaciones numéricas se demuestra la importancia del ablandamiento térmico en el proceso de perforación de placas, al igual que la incapacidad que un modelo tipo JC tiene para representar el dicho ablandamiento para material estudiado. Esta investigación presenta, finalmente, una modificación a un modelo tipo JC programado como subrutina de material de usuario para LS-DYNA que permite simular correctamente estos procesos de impacto a alta temperatura

Efecto de la temperatura, la velocidad de deformación y la microestructura en el comportamiento mecánico de intermetálicos gamma-TiAl

Los aluminuros de titanio aparecen como una alternativa al empleo de aleaciones base níquel en trabajos a elevada temperatura, debido a que en estas condiciones son capaces de retener sus propiedades mecánicas, presentando además un mejor comportamiento a corrosión, oxidación y fluencia. En el presente trabajo se exponen los resultados obtenidos en la investigación llevada a cabo para determinar el comportamiento de una aleación �-TiAl en condiciones de alta temperatura y analizar el efecto de la velocidad de deformación. Para ello, se realizaron ensayos estáticos de tracción de referencia a baja velocidad de deformación y ensayos de tracción a alta velocidad de deformación mediante el dispositivo experimental de la barra Hopkinson, a temperaturas comprendidas entre los 25ºC y los 850ºC. Para ayudar a explicar el comportamiento mecánico obtenido, se hizo un estudio de las superficies de fractura mediante microscopía electrónica de barrido, en el que se observó una doble tipología microestructural del material, laminar y dúplex. Los resultados obtenidos en los ensayos muestran una influencia clara de la velocidad de deformación en la tensión máxima, pero no así de la temperatura; además se ha observado que la deformación máxima obtenida depende del tipo de microestructura predominant

Comportamiento mecánico a alta temperatura y alta velocidad de deformación de la superaleación de niquel MAR-M247DS

Las súper-aleaciones de níquel tienen gran utilidad en aplicaciones estructurales en condiciones de trabajo a m uy alta temperatura. Uno de las aplicaciones más empleadas es en los alabes de turbina de aeromotores, en los que los alabes se producen por solidificación direccional, con propiedades muy variables en las direcciones longitudinal y transversal. En el presente trabajo se exponen 1 os resultados obtenidos en la investigación llevada a cabo para det erminar el comportamiento mecánico de la aleaci ón de níquel Mar-M247DS en condiciones de alta tem peratura y analizar el efecto de la velocidad de deform ación. Para ello se realizaron ensayos está ticos de tracción a baja velocidad de deformación y a al ta velocidad de deform ación mediante una máquina convencional de ensay os y mediante el dispositivo experimental de 1 a barra Hopkinson respectivamente. Los ensay os se real izaron a t emperaturas comprendidas entre los 25°C y los 850°C. Para ayudar a expli car el comportamiento mecánico obtenido, se realizó un estudio metalográfico que m uestra una es tructura con una fuerte anisotropía debida al proceso de fabricación del material. Así mismo las superficies de fractura se ana lizaron mediante microscopía electrónica de barrí do. Los resultados obtenidos en los ensayos m uestran una sensibilidad a la velocida d de deformación y un endurecimiento por deformación muy acusado. Los resul tados muestran una gran dispersión en la deformación a rotura producto de la inhomogeneidad de los precipitados y de la gran variabilidad en el tamaño y dirección de los granos..

An Experimental and Numerical Study of Ballistic Impacts on a Turbine Casing Material at Varying Temperatures

An experimental and numerical study of ballistic impacts on steel plates at various temperatures (700ºC, 400ºC and room temperature) has been carried out. The motivation for this work is the blade‐off event that may occur inside a jet engine turbine. However, as a first attempt to understand this complex loading process, a somewhat simpler approach is carried out in the present work. The material used in this study is the FV535 martensitic stainless steel, which is one of the most commonly used materials for turbine casings. Based on material test data, a Modified Johnson‐Cook (MJC) model was calibrated for numerical simulations using the LS‐DYNA explicit finite element code (see Figure 1). To check the mesh size sensitivity, 2D axisymmetric finite element models with three different mesh sizes and configurations were used for the various temperatures. Two fixed meshes with 64 and 128 elements over the 2mm thick plate and one mesh with 32 elements over the thickness with adaptive remeshing were used in the simulations. The formation of adiabatic shear bands in the perforation process has been found critical in order to achieve good results. Adiabatic shear bands are formed by the temperature rise due to the accumulation of plastic strain during impact (see Figure 2). The influence of the thermal softening in the plastic model has hence been analyzed for the room temperature impact tests, where the temperature gradient is highest

Importancia del ablandamiento térmico en simulaciones de impactos en placas de acero a altas temperaturas

En el presente trabajo se presenta un estudio experimental y numérico de impactos balísticos sobre placas de acero inoxidable martensítico a altas temperaturas (400ºC y 700ºC), que pone de manifiesto la importancia del ablandamiento térmico en simulaciones de impactos a altas temperaturas. Mediante un estudio metalográfico de la zona de impacto, se ha observado la aparición de bandas adiabáticas de cortante formadas por el aumento brusco de la temperatura debido a la acumulación del trabajo plástico en el interior del material. La correcta predicción en la formación de estas bandas durante el proceso de penetración es crítica a la hora de obtener resultados representativos de los experimentos realizados. Basándose en datos experimentales de ensayos previamente realizados, se ha calibrado un modelo de material de Johnson-Cook (JC) para su uso con simulaciones numéricas en el código no lineal de elementos finitos LSDYNA. Mediante estas simulaciones numéricas se demuestra la importancia del ablandamiento térmico en el proceso de perforación de placas, al igual que la incapacidad que un modelo tipo JC tiene para representar el dicho ablandamiento para material estudiado. Esta investigación presenta, finalmente, una modificación a un modelo tipo JC programado como subrutina de material de usuario para LS-DYNA que permite simular correctamente estos procesos de impacto a alta temperatura.

Flow and fracture behaviour of high performance alloys

Based on our needs, that is to say, through precise simulation of the impact phenomena that may occur inside a jet engine turbine with an explicit non-linear finite element code, four new material models are postulated. Each one of is calibrated for four high-performance alloys that can be encountered in a modern jet engine. A new uncoupled material model for high strain and ballistic is proposed. Based on a Johnson-Cook type model, the proposed formulation introduces the effect of the third deviatoric invariant by means of three different Lode angle dependent functions. The Lode dependent functions are added to both plasticity and failure models. The postulated model is calibrated for a 6061-T651 aluminium alloy with data taken from the literature. The fracture pattern predictability of the JCX material model is shown performing numerical simulations of various quasi-static and dynamic tests. As an extension of the above-mentioned model, a modification in the thermal softening behaviour due to phase transformation temperatures is developed (JCXt). Additionally, a Lode angle dependent flow stress is defined. Analysing the phase diagram and high temperature tests performed, phase transformation temperatures of the FV535 stainless steel are determined. The postulated material model constants for the FV535 stainless steel are calibrated. A coupled elastoplastic-damage material model for high strain and ballistic applications is presented (JCXd). A Lode angle dependent function is added to the equivalent plastic strain to failure definition of the Johnson-Cook failure criterion. The weakening in the elastic law and in the Johnson-Cook type constitutive relation implicitly introduces the Lode angle dependency in the elastoplastic behaviour. The material model is calibrated for precipitation hardened Inconel 718 nickel-base superalloy. The combination of a Lode angle dependent failure criterion with weakened constitutive equations is proven to predict fracture patterns of the mechanical tests performed and provide reliable results. A transversely isotropic material model for directionally solidified alloys is presented. The proposed yield function is based a single linear transformation of the stress tensor. The linear operator weighs the degree of anisotropy of the yield function. The elastic behaviour, as well as the hardening, are considered isotropic. To model the hardening, a Johnson-Cook type relation is adopted. A material vector is included in the model implementation. The failure is modelled with the Cockroft-Latham failure criterion. The material vector allows orienting the reference orientation in any other that the user may need. The model is calibrated for the MAR-M 247 directionally solidified nickel-base superalloy.

Flow and fracture behaviour of FV535 steel at different triaxialities, strain rates and temperatures

The new generation jet engines operate at highly demanding working conditions. Such conditions need very precise design which implies an exhaustive study of the engine materials and behaviour in their extreme working conditions. With this purpose, this work intends to describe a numerically-based calibration of the widely-used Johnson–Cook fracture model, as well as its validation through high temperature ballistic impact tests. To do so, a widely-used turbine casing material is studied. This material is the Firth Vickers 535 martensitic stainless steel. Quasi-static tensile tests at various temperatures in a universal testing machine, as well as dynamic tests in a Split Hopkinson Pressure Bar, are carried out at different triaxialities. Using ABAQUS/Standard and LS-DYNA numerical codes, experimental data are matched. This method allows the researcher to obtain critical data of equivalent plastic strain and triaxility, which allows for more precise calibration of the Johnson–Cook fracture model. Such enhancement allows study of the fracture behaviour of the material across its usage temperature range.

Spalling uniaxial strength of Al2O3 at high strain rates

In this article research into the uniaxial tensile strength of Al2O3 monolithic ceramic is presented. The experimental procedure of the spalling of long bars is investigated from different approaches. This method is used to obtain the tensile strength at high strain rates under uniaxial conditions. Different methodologies proposed by several authors are used to obtain the tensile strength. The hypotheses needed for the experimental set-up are also checked, and the requirements of the set-up and the variables are also studied by means of numerical simulations. The research shows that the shape of the projectile is crucial to achieve successfully tests results. An experimental campaign has been carried out including high speed video and a digital image correlation system to obtain the tensile strength of alumina. Finally, a comparison of the test results provided by three different methods proposed by different authors is presented. The tensile strength obtained from the three such methods on the same specimens provides contrasting results. Mean values vary from one method to another but the trends are similar for two of the methods. The third method gives less scatter, though the mean values obtained are lower and do not follow the same trend as the other methods for the different specimens.

Numerical simulation of tangling in jet engine turbines

The numerical analysis of certain safety related problems presents serious difficulties, since the large number of components present leads to huge finite elementmodels that can only be solved by using large and expensive computers or by making rough approaches to the problem. Tangling, or clashing, in the turbine of a jet engine airplane is an example of such problems. This is caused by the crash and friction between rotor and stator blades in the turbine after an eventual shaft failure. When facing the study of an event through numerical modelling, the accurate simulation of this problem would require the engineer to model all the rotor and stator blades existing in the turbine stage, using a small element size in all pieces. Given that the number of stator and rotor blades is usually around 200, such simulations would require millions of elements. This work presents a new numerical methodology, specifically developed for the accurate modelling of the tangling problem that, depending on the turbine configuration, is able to reduce the number of nodes up to an order of magnitude without losing accuracy. The methodology, which benefits from the cyclic configuration of turbines, is successfully applied to the numerical analysis of a hypothetical tangling event in a turbine, providing valuable data such as the rotating velocity decrease of the turbine, the braking torque and the damage suffered by the blades. The methodology is somewhat general and can be applied to any problem in which damage caused by the interaction between a rotating and static piece is to be analysed.

Modelo de comportamiento plástico y rotura en aleaciones de solidificación direccional

Esta investigación presenta un modelo de material para aleaciones de solidificación direccional que poseen un comportamiento mecánico transversalmente isótropo. Se han realizado una serie de ensayos de tracción sobre probetas cilíndricas a varias velocidades de deformación y a varias temperaturas sobre la superaleación de base níquel de solidificación direccional MAR-M 247 con objeto de conocer su comportamiento mecánico. Los ensayos se realizaron sobre probetas cilíndricas cuya dirección longitudinal forma 0º y 90º con la de la orientación de crecimiento de los granos. Para representar el comportamiento plástico anisótropo se ha formulado una función de plastificación de forma no cuadrática basada en la transformación lineal de tensores. Con el propósito de simplificar en todo lo posible el modelo se ha considerado un endurecimiento isótropo. Para probar la validez del modelo propuesto se ha implementado el mismo como modelo de material definido por el usuario en el código no lineal de elementos finitos LS-DYNA. In this research a material model for directionally solidified alloys with transversely isotropic mechanic behavior is presented. In order to characterize the mechanical behavior of the Mar-M 247 directionally solidified nickel based superalloy, tensile tests of axisymmetric smooth specimens were performed at various strain rates and temperatures. The specimens were machined making sure that the longitudinal axis of them was forming 0º and 90º with the grain growth orientation. To represent the plastic flow, a non-quadratic anisotropic function based on linear transformation of tensors has been formulated. For the sake of simplicity isotropic strain hardening of the material has been considered. To prove the validity of the model, a material subroutine has been implemented in LS-DYNA non-linear finite element code as a user defined material model.

Análisis de metodologías para la medida de la resistencia a tracción por spalling

En el presente trabajo se presenta un estudio teórico y experimental de la determinación de la resistencia a tracción de materiales frágiles a partir de la técnica experimental de spalling. Se utilizan diferentes metodologías propuestas por varios autores para determinar la resistencia a tracción por spalling y se lleva a cabo un estudio mediante simulaciones numéricas de las diversas variables que influyen en este tipo de ensayos. Además, se realiza una campaña experimental de ensayos a una alúmina del 99,5% de pureza cuyos resultados son utilizados para la determinación de la resistencia a tracción de este material a partir de tres métodos diferentes propuestos por varios autores. Se expone el estudio y comparación de los resultados experimentales obtenidos de resistencia a tracción de la alúmina empleando técnicas de fotografía a alta velocidad y un sistema de correlación digital de imágenes. Los resultados muestran que la resistencia a tracción obtenida difiere en función de las diferentes metodologías propuestas.A theoretical and experimental study of the tensile strength of brittle materials using the experimental procedure of spalling of long bars is presented in this article. Different methodologies proposed by several authors are used to obtain the tensile strength of Al2O3 monolithic ceramic. The hypotheses needed for the experimental set-up are also checked, and the requirements of the set-up and the variables are also studied by means of numerical simulations. An experimental campaign has been carried out including high speed video and a digital image correlation system to obtain the tensile strength of alumina. Finally, a comparison of the test results provided by three different methods proposed by different authors are presented. The tensile strength obtained from three different methods on the same specimens provides different results.

Effect of the temperature, strain rate and microstructure on flow and fracture characteristics of Ti-45Al-2Nb-2Mn+0.8vol.% TiB2 XD alloy

A series of quasi-static and dynamic tensile tests at varying temperatures were carried out to determine the mechanical behaviour of Ti-45Al-2Nb-2Mn+0.8vol.% TiB2 XD as-HIPed alloy. The temperature for the tests ranged from room temperature to 850  ∘C. The effect of the temperature on the ultimate tensile strength, as expected, was almost negligible within the selected temperature range. Nevertheless, the plastic flow suffered some softening because of the temperature. This alloy presents a relatively low ductility; thus, a low tensile strain to failure. The dynamic tests were performed in a Split Hopkinson Tension Bar, showing an increase of the ultimate tensile strength due to the strain rate hardening effect. Johnson-Cook constitutive relation was used to model the plastic flow. A post-testing microstructural of the specimens revealed an inhomogeneous structure, consisting of lamellar α2 + γ structure and γ phase equiaxed grains in the centre, and a fully lamellar structure on the rest. The assessment of the duplex-fully lamellar area ratio showed a clear relationship between the microstructure and the fracture behaviour.