Fatigue crack growth assessments in welded components including crack closure effects: Experiments and 3-D numerical modeling

This work provides a numerical and experimental investigation of fatigue crack growth behavior in steel weldments including crack closure effects and their coupled interaction with weld strength mismatch. A central objective of this study is to extend previously developed frameworks for evaluation of crack clo- sure effects on FCGR to steel weldments while, at the same time, gaining additional understanding of commonly adopted criteria for crack closure loads and their influence on fatigue life of structural welds. Very detailed non-linear finite element analyses using 3-D models of compact tension C ( T ) fracture spec- imens with center cracked, square groove welds provide the evolution of crack growth with cyclic stress intensity factor which is required for the estimation of the closure loads. Fatigue crack growth tests con- ducted on plane-sided, shallow-cracked C ( T ) specimens provide the necessary data against which crack closure effects on fatigue crack growth behavior can be assessed. Overall, the present investigation pro- vides additional support for estimation procedures of plasticity-induced crack closure loads in fatigue analyses of structural steels and their weldments

by Fundação de Amparo á Pesquisa do Estado de São Paulo (FAPESP) through a graduate scholarship (2008/54130–4) provided to the first author (DFBS)The work of CR is supported by the Brazilian Council for Scientific and Technological Development (CNPq) through Grants 304132/ 2009–8 and 476581/2009–5. The authors acknowledge the useful discussions and the experimental support for the fatigue testing and residual stress measurements provided by Gustavo H.B. Donato (FEI University)