Characterization of propylene/ethylene copolymers sequentially polymerized with delta-TiCl3/Et2AlCl catalyst system

Morphological studies of a series of propylene/ethylene sequential polymers have been carried out by permanganic etching and transmission electron microscopy, as an aid to characterization, in conjunction with differential scanning calorimetry. The materials were synthesized using a titanium-based catalyst, with propylene and either ethylene or ethylene/propylene mixture introduced successively, with the aim of examining whether a proportion of block copolymer is obtained. These materials show a complicated phase structure which does not simply reflect polymerization time but varies greatly, especially in regard to the order of introduction of the monomers, and their morphology differs in a number of ways from that of typical commercial materials. Comparison of the materials, as synthesized and after extraction with heptane, suggests that there is a certain amount of material which can compatibilize polypropylene- and ethylene-rich phases, but it was not possible to decide whether it does in fact have block structure.