Estudo da incorporação de cascalho proveniente da perfuração de poços de petróleo em formulações para tijolos de solo-cimento

The present work is to study the characteristics and technological properties of soil-cement bricks made from binary and ternary mixtures of Portland cement, sand, water, with or without addition of gravel from the drilling of oil wells, which could be used by industry, aiming to improve its performance and reduce cost by using the residue and, consequently, increasing its useful life. The soil-cement bricks are one of the alternatives to masonry construction. These elements, after a short curing period, provide compressive strength similar to that of solid bricks and ceramic blocks, and the higher the resistance the higher the amount of cement used. We used the soil from the city of São José do Mipibu / RN, the banks of the River Baldun, cement CPIIZ-32 and residue of drill cuttings from oil wells drilling onshore wells in the town of Mossley, RN, provided Petrobras. To determine the optimum mix, we studied the inclusion of different residues (100%, 80%, 70%, 60% and 50%) where 15 bodies were made of the test piece. The assessment was made of bricks made from simple compression tests, mass loss by immersion and water absorption. The experimental results proved the efficiency and high utilization of the waste from the drilling of oil wells, making the brick-cement-soil residue with a higher strength and lower water absorption. The best result in terms of mechanical strength and water absorption for the ternary mixture was 10% soil, 14% cement and 80% residue. In terms of binary mixtures, we obtained the best result for the mix-cement residue, which was 14% cement incorporated in the residue

Estudo da incorporação da cal em composições binárias de solo-cimento para produção de tijolos maciços

The use of binders in the soil for the production of solid bricks is an old construction technique that has been used by several civilizations over time. At the same time, the need for environmental preservation and the tendency of scarcity of natural resources make the construction invest in researching new concepts, methods and materials for building systems for the sustainability of their economic activities. Thus arises the need to obtain building materials with low power consumption, capable of reducing the growing housing shortage of rural and urban population. Currently, research has been conducted on this topic to better understand the cementitious and pozzolanic reactions that occur in the formation of the microstructure of the soil-cement when added to other materials such as, for example, lime, and the relationship between microstructure and formed interfaces with the physical, mechanical and chemical analysis in compounds made from these ternary compositions. In this context, this study aimed to analyze the results of the influence of the incorporation of lime to the soil-cement to form a ternary mixture to produce soil-cement bricks and mortar without structural purposes. From the inclusion of contents of 6 %, 8 %, 10% and 12% lime to the soil, and soil-cement mixes in amounts of 2 %, 3 %, 4 % and 5 % were shaped-bodies of -cylindrical specimens to determine the optimum moisture content and maximum dry apparent specific weight. Then they were cured, and subjected to the tests of compressive strength, absorption and durability modified. Compositions obtained the best results in the tests performed on the bodies-of-proof cylindrical served as a parameter for molding of solid bricks, which underwent the same experimental methodology previously cited. The raw materials used, as well as compositions in which the bricks were molded solid, were characterized by physical and chemical tests, X-ray diffraction and scanning electron microscopy. The results obtained in the study indicate that the compositions studied, that showed the best results in terms of compressive strength, water absorption and durability ternary composition was soil, 10 % cement and 2 % lime

Resistência a compressão de tijolos de solo-cimento fabricados com o montículo do cupim Cornitermes cumulans (Kollar, 1832)

Objetivou-se neste trabalho, comparar a resistência à compressão de tijolos de solo-cimento fabricados com o montículo do cupim Cornitermes cumulans (Kollar, 1832), com tijolos que utilizaram como matéria prima um NEOSSOLO QUARTZARÊNICO (Empresa Brasileira de Pesquisa Agropecuária (EMBRAPA), 1999), ambos submetidos a duas idades de cura (07 ou 28 dias). O experimento foi montado em delineamento inteiramente casualizado, em esquema fatorial 2x2, sendo analisados dois cofatores: a matéria prima base e a idade de cura. Os ensaios físicos e mecânicos obedeceram às prescrições das normas da Associação Brasileira de Normas Técnicas NBR-8492 (ABNT, 1982) e NBR-8491 (ABNT, 1984). Concluiu-se que a resistência à compressão dos tijolos foi maior com o aumento das idades de cura. O tratamento T4 apresentou maior valor de resistência à compressão, não diferindo estatisticamente dos tratamentos T2 e T1. Os tijolos fabricados com o montículo do cupim C. cumulans (Kollar, 1832) apresentaram diminuição da absorção de água com o aumento das idades de cura, o que normalmente corresponde a um maior aumento da resistência à compressão, ao contrário dos que utilizaram o NEOSSOLO QUARTZARÊNICO (Empresa Brasileira de Pesquisa Agropecuária (EMBRAPA), 1999).

Estudo da Potencialidade da produção de tijolos de adobe misturado com outros materiais: uma alternativa de baixo custo para a construção civil

The production of the red pottery brick, made traditionally with clay, is a technique that is already stabled. However, in spite of the little complexity that involves the conventional process of these bricks production, it are exposed to many problems that begin in the fase of exploration of the mines, the problems get worse because of the lack of the clay's characterization, and they continue through the steps of the dough preparation, conformation of the products, the drying and the burning process. The wastefulness is shown and so is the low quality of the material produced. Among other factors, the high use of energy in the burning makes the cost of this material inaccessible to the low income consumer. Besides this, the destruction of the environment around the mines and the use of native vegetation to produce wood - the most used fuel in the pottery industry - make serious environmental damage. The production technique of a new type of simple brick (adobe), that has low cost and no environmental damage, can be the viable altemative to lower the cost of this part of the civil construction, and, consequently, in the building of cheaper houses. In this paper, the results of the mechanical resistance of the adobe brick are shown, using in its composition, clay, natural vegetable fibers, cement and plaster in a process that is completely handcrafted and manual. It is intented to make clear that are possible alternatives to be put in practice, with the simple process, using "raw earth" that has been used in the construction of houses in thousands of years, trying to solve these severe problems. Analysis and tests were performed to find results that could prove the possibility of the utilization of this kind of material. Other studies are in progress, and the new researches are necessary to enrich this work, but it stays the certainty that there is potential to produce bricks from adobe, as an alternative that has low cost to civil construction

Análise comparativa entre propriedades mecânicas, termofísicas e geométricas de tijolos produzidos pelos fornos caieira e abóbada

In the State of Rio Grande do Norte potteries are distributed in several counties in the four meso, which are: West Potiguar, Center Potiguar, Agreste Potiguar and East Portiguar. The ceramics, mostly, are responsible for products used in construction as bricks, tiles and white brick and wood used as fuel. This paper had a primary focus in the region of Seridó. The furnaces in this region, used to manufacture bricks are configured Caieira and Valt, in most of them using principles rustic, usually operated in an empirical way, using principles of control rather primitive, predominantly visual control. The focus of this study was to analyze the differences in the thermophysical, mechanical and geometric characteristics of bricks produced by Caieira and vault furnaces, using the NBR 15720 and the evaluation of energy efficiency in both furnaces. Thermophysical characteristics were analyzed through tests to determine the water absorption obtained from the difference between dry mass and wet mass of the sample and analysis of the thermal gradient, the mechanical characteristics from determination of the compressive strength of ceramic brick popularly known as bricks and also analyzed the geometrical characteristics of the bricks in order to verify the homogeneity of manufacturing. The tests showed that the energy difference of the two furnaces is not considered responsible for a significant difference in the properties of the products

Incorporação de lodo de esgoto na massa cerâmica para fabricação de tijolos maciços: uma alternativa para a disposição final de resíduo

The disposal of sewage sludge is a growing problem face up to management of sanitary sevices. Otherwise, because its making process characteristic, the Ceramic Industry can tolerate the presence of this wastes as raw material. This study has as object to confirm the use of the sewage sluge in the Ceramic Industry like a sustentable alternative for its disposal. Futhermore, this study quests to evaluate the maximum proportion for incorporation of sludge wich result in technically and enviromentally suitable bricks. For found this proportion, the research consisted of (1) making of bricks in full scale, adde up 0%, 5%,10%, 15%, 20%, 25%,30%, 35% e 40% sludge, with size 220x105x45 mm, hand-molded by rammer and baked by industrial kiln; and (2) tecnical and enviromental evaluation of this bricks, according to Brazilian norms. The raw material uses were two distinct clays come from Goianinha/RN and sewage comes from a septic system tank and pumped into tank vehicle, of Natal/RN. The technical evaluation allowed to conclude the addiotion of the sludge brings about signifcant lost of mass and the water absorption grew up according to increase of sludge: every sludge-amended clay bricks absorved more water than control group. Thus, the compressive strength was signicantly decreased because the increase of sludge: bricks with 5% sludge added lost 45% of strength achieved at control group; the bricks made with 10 and 20% lost almost 70% of bigger strength. With up to 25% sludge added to the bricks, the streght decreased over 90%. Concerning heavy metal leaching, the two maximum proportion wich have tecnical approval, it means bricks sludge added with 15 and 20%, can say there is no risk of enviromental contamination using those bricks. This way, in this work context, it can to conclude the maximum proportion atends the technical and enviromental criterion is 20%

Estudo de dosagem de tijolos de solo-cimento com adição de resíduos de construção e demolição

An evaluation of the composition of soil cement bricks with construction and demolition waste. Sustainable development requires the existence of a production network that includes the reuse of construction waste for new materials. Current analysis investigates an optimal soil-cement composition made up of construction and demolition waste for the manufacture of pressed bricks. Soil-cement bricks were manufactured from construction and demolition wastes (CDW), A-4 classified fine sandy soil and cement CP II Z 32. Laboratory tests, comprising test compaction, optimum water content and maximum dry specific weight, consistency limits, grain size distribution and linear shrinkage, were made to characterize the materials researched. Compressive strength and absorption tests were also undertaken in different combinations of composition. Results showed that the application of CDW improved soil-cement qualities and reduced shrinkage of the material used.

Tijolos prensados de solo-cimento confeccionados com resíduos de concreto

In this work results are presented of laboratory tests aiming to evaluate the possibility of using concrete wastes in manufactured soil-cement pressed bricks. Tests of characterization of used soil of the composite of this soil with concrete wastes and of the mixtures of soil cement made with this composite were evaluated. According to results of tests carried out with cylindrical specimens and with soil cement pressed bricks, it was verified that the addition of the concrete wastes improved soil cement mechanical properties, favoring the a reduction of the cement consumption, obtaining pressed bricks with a better quality.

Análise da adição de resíduos de concreto em tijolos prensados de solo-cimento

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Avaliação do uso de lodos de estação de tratamento de água como matéria-prima na confecção de tijolos cerâmicos: estudo de caso - ETA Bolonha

O presente trabalho objetivou avaliar a possibilidade de incorporar o lodo da Estação de Tratamento de Água do Bolonha (RMB), na fabricação de tijolos cerâmicos para uso na construção civil. Duas unidades de desaguamento de lodo (UDL) foram implantadas e operacionalizadas na ETA Bolonha. Antes da confecção dos tijolos cerâmicos, o lodo da ETA Bolonha foi desaguado nas UDL’s que eram dotadas de manta permeável, e em seguida foram caracterizadas fisicamente e mineralogicamente. O lodo foi adicionado à massa cerâmica de uma indústria local para a produção de tijolos. Diversas proporções da mistura lodo e argila foram testadas com intuito de encontrar a proporção adequada para a produção de tijolos cerâmicos (10%, 12% e 20% de lodo de ETA à massa cerâmica). Ensaios de laboratório foram realizados para avaliar sua resistência, absorção de água, dimensões adequadas e aspecto visual. Não foi possível a incorporação de 20% de lodo à massa cerâmica devido à alta plasticidade e a dificuldade de fabricação dos tijolos cerâmicos, no entanto, as proporções de 10% e 12% de lodo de ETA foram as que tiveram resultados melhores quanto aos parâmetros de resistência, indicando que os tijolos cerâmicos podem ser produzidos com a incorporação de até 12% de lodo de ETA.

Processo de aditivação de massas cerâmicas com rejeito da purificação da glicerina e produção de tijolos extrudados, telhas e afins

Processo de aditivação de massas cerâmicas com rejeito da purificação da glicerina e produção de tijolos extrudados, telhas e afins consistindo nas etapas de utilizar o resíduo industrial 'piche', resultante da purificação da glicerina, subproduto da saponificação de gorduras animais, como aditivo líquido em massas cerâmicas extrudadas, paralelamente ao sistema que controla a introdução de água que umedece as massas básicas de argilas para produção de blocos cerâmicos, telhas e afins. O 'piche' apresenta viscosidade semelhante à dos óleos lubrificantes, massa específica aparente em torno de 1,20 g/cm not 3 not tem cor escura, é untuoso ao tato e tem odor característico de gorduras animais. Seco, seu poder calorífico é de 3320,6 kcal/kg. Uma tonelada de 'piche' fornece energia equivalente àquela gerada por 3,14 M not 3 not de lenha.

Desenvolvimento de tijolos cerâmicos com escória de alto-forno

The construction industry is booming, and the federal government is heavily financially supporting public housing. This scenario is very favorable for the development of construction materials, especially low-cost construction. Thus, this study aims to develop a new class of unfired clay masonry bricks: GGBS stabilized bricks. Studies show that the ground granulated blast furnace slag, a material used as raw material in cement manufacture, can be used together with calcium oxide in soil stabilization for the manufacture of bricks. This study aims to test and identify the best parameters for the manufacture of unfired bricks, adapting its composition to the materials found in Brazil and identify the optimum curing conditions for our climate. So far preliminary studies were done to verify the technical feasibility of the material. Future studies should be done to ascertain the economic feasibility and environmental gains of such material

Comparação energética de tijolos comum e sem queima pela análise do ciclo de vida

This work is part of several research related to the plan of design and construction of a sustainable house. The previous researches focused on sustainable materials and it have shown that ceramic material are more interesting to improve the thermal comfort and the reduction of fees and prices of the house, making possible to construct popular home, mainly clay bricks, that have high thermal inertia and low costs, besides the fact that it is easy to find the raw materials in nature and process them. However, a major issue in using clay bricks is that it uses too many energy to be processed during the sintering (burning), a crucial part of the process that assures mechanical resistance. Alternative materials are being proposed by the researchers, as the clay bricks without the sintering mixed with Portland cement, assuring the proper resistance to the brick. Raw materials of cement, however, also need to be thermally processed in rotary kilns, in a process called clinckerization. This research was proposed for comparing the energy used by the two types of bricks and other objectives, in order to determinate which one uses less thermal energy. The intention was to compare the energy used during the sintering of regular clay bricks and the unfired bricks with 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90% and 100% of Portland cement. The paper also investigated and compared the use of electrical and thermal energy of all the bricks to identify how important were the thermal stages (sintering or clinkerization) relatively to the total energy spent. At last, a resumed analysis was performed to identify the possible health damages of the many life cycles of the bricks. The conclusion was that unfired bricks with less than 40% of cement use less thermal energy to be processed. In addition, their carbon dioxides emissions were less dangerous to ... (Complete abastract click electronic access below)

Comparação energética de tijolos comum e sem queima pela análise do ciclo de vida

This work is part of several research related to the plan of design and construction of a sustainable house. The previous researches focused on sustainable materials and it have shown that ceramic material are more interesting to improve the thermal comfort and the reduction of fees and prices of the house, making possible to construct popular home, mainly clay bricks, that have high thermal inertia and low costs, besides the fact that it is easy to find the raw materials in nature and process them. However, a major issue in using clay bricks is that it uses too many energy to be processed during the sintering (burning), a crucial part of the process that assures mechanical resistance. Alternative materials are being proposed by the researchers, as the clay bricks without the sintering mixed with Portland cement, assuring the proper resistance to the brick. Raw materials of cement, however, also need to be thermally processed in rotary kilns, in a process called clinckerization. This research was proposed for comparing the energy used by the two types of bricks and other objectives, in order to determinate which one uses less thermal energy. The intention was to compare the energy used during the sintering of regular clay bricks and the unfired bricks with 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90% and 100% of Portland cement. The paper also investigated and compared the use of electrical and thermal energy of all the bricks to identify how important were the thermal stages (sintering or clinkerization) relatively to the total energy spent. At last, a resumed analysis was performed to identify the possible health damages of the many life cycles of the bricks. The conclusion was that unfired bricks with less than 40% of cement use less thermal energy to be processed. In addition, their carbon dioxides emissions were less dangerous to ... (Complete abastract click electronic access below)