Processing Tomato Production in the Burdekin: Opportunities and Risks for Growers

The research undertaken here was in response to a decision by a major food producer in about 2009 to consider establishing processing tomato production in northern Australia. This was in response to a lack of water availability in the Goulburn Valley region following the extensive drought that continued until 2011. The high price of water and the uncertainty that went with it was important in making the decision to look at sites within Queensland. This presented an opportunity to develop a tomato production model for the varieties used in the processing industry and to use this as a case study along with rice and cotton production. Following some unsuccessful early trials and difficulties associated with the Global Financial Crisis, large scale studies by the food producer were abandoned. This report uses the data that was collected prior to this decision and contrasts the use of crop modelling with simpler climatic analyses that can be undertaken to investigate the impact of climate change on production systems. Crop modelling can make a significant contribution to our understanding of the impacts of climate variability and climate change because it harnesses the detailed understanding of physiology of the crop in a way that statistical or other analytical approaches cannot do. There is a high overhead, but given that trials are being conducted for a wide range of crops for a variety of purposes, breeding, fertiliser trials etc., it would appear to be profitable to link researchers with modelling expertise with those undertaking field trials. There are few more cost-effective approaches than modelling that can provide a pathway to understanding future climates and their impact on food production.

Yield and fruit size distribution of processing tomato cultivars

The productivity and fruit size distribution of 28 processing tomato cultivars were analyzed to determine the ones with potential for fresh market. The experiment was done in Jaboticabal-SP, Brazil (21o15'22'' South, 48o18'58'' West, altitude 595 m), in a Haplorthox soil, from June to December. The cultivars H 7155, Hypeel 108, Andino, U 573, H 9036, Ipa 6, H 9494, AG 33, Yuba, RPT 1294, AG 72, Peelmech, Curicó, Hypeel 45, RPT 1478, H 9492, H 9498, H 2710, Hitech 45, Halley, Botu 13, H 9553, U 646, NK 1570, AG 45, RPT 1095, RPT 1570 and PSX 37511 were evaluated. The experimental design was randomized blocks, with four repetitions, and five plants per experimental unit. Fruits harvested from each experimental unit were counted, classified by transversal diameter (large, medium, small, very small and cull) and then weighed. Cultivars AG 72, H 9498, Hypeel 45, RPT 1095 and Curicó yielded more than 70 fruits per plant, on average. The total production per plant of cultivars AG 72, H 9498, Hypeel 45, H 7155, Hypeel 108, Halley, Hitech, RPT 1095, H 9494, H 9036 and Curicó was greater than 4 kg. Considering the weight of large and medium fruits, categories which are important for fresh market, the cultivars H 2710, Botu 13, U 573, Hypeel 45, Yuba, RPT 1294 and Ipa 6 presented values above 50% for production.

Total and harvest-date yield of processing tomato cultivars

The productivity of 28 tomato cultivars was evaluated over three stages of harvest. The study was carried out during from June to December of 1999 in an open field at the experimental area of the Section of Olericulture and Aromatic Medicinal Plants, Department of Crop Production at FCAV-UNESP, Jaboticabal, SP, Brazil. The cultivars studied were H 7155, Hypeel, Andino, U 573, H 9036, IPA 6, H 9494, AG 33, Yuba, RPT 1294, AG 72, Pelmeech, Curico, Hypeel 45, RPT 1478, H 9492, H 9498, H 2710, Hitech 45, Halley, Botu 13, H 9553, U 646, NK 1570, AG 45, RPT 1095, RPT 1570, and PSX 37511. The experimental design was a randomized block design with four repetitions, with five plants per plot. Productivity was evaluated at three stages of harvest at 119, 149 and 179 days after seeding. There were no significant differences among the cultivars at the first harvest (119 days). The majority of the cultivars produced their highest yield at the second harvest; the most productive cultivars were Curicó and AG 72, which yielded 4.69 and 4.67 kg/plant, respectively, although they did not differ statistically from the cultivars Hypeel 45 (4.35 kg/plant) and H 9498 (4.16 kg/plant). Yields of the cultivars Andino and H 9494 were evenly distributed between the second and third harvests. At the third harvest, cultivar IPA 6 had the highest yield (2.9 kg/plant) and was statistically different from all other cultivars except H 9036 (2.34 kg). These two cultivars had the most delayed and concentrated maturity, making them suitable for mechanical harvesting, although at a later time. Cultivar AG 72 had the greatest total yield (5.76 kg/plant), but it was not statistically different from cultivars Hypeel 45 (5.43 kg), Curico (4.17 kg), H 9498 (4.83 kg), H 7155 (4.58 kg) and Halley (4.55 kg). All of the cultivars, with the exception of cultivars H 9036, IPA 6, Andino and H 9494 showed in the second harvest concentrated maturity, making it suitable for mechanical harvesting.

Physical-chemical characterization of processing tomato fruit

Fruit of 28 tomato cultivars for industrial processing were characterized to identify cultivars with potential for in natura consumption. The experiment was carried out in Jaboticabal-SP, Brazil (21o15'22'' South, 48o18'58'' West, altitude 595 m), on a Haplorthox soil during June-December. The cultivars used in this study were: H 7155, Hypeel 108, Andino, U 573, H 9036, Ipa 6, H 9494, AG 33, Yuba, RPT 1294, AG 72, Peelmech, Curicó, Hypeel 45, RPT 1478, H 9492, H 9498, H 2710, Hitech 45, Halley, Botu 13, H 9553, U 646, NK 1570, AG 45, RPT 1095, RPT 1570 and PSX 37511. The experimental design was randomized blocks, replicated four times. Ten fruits per plot were analyzed, evaluating the following characteristics: shape (oblong or round); length and diameter (mm); external and internal coloration; presence of fissures; number of loci; pulp thickness (mm); soluble solids content (Brix) and total acidity. Only cultivars Hypeel 108, AG 72, NK 1570, RPT 1570 had oblong fruit. Cultivars which had pulp thicker than 5.5 mm, a characteristic which is directly related to fruit yield for industrial purposes were: Ipa 6, Andino, U 646, H 9553, RPT 1294 and Hypeel 108. Cultivars Ipa 6 and Andino also presented elevated values for length, diameter and pulp thickness, indicating them as quality material for industry or, alternatively, for in natura market. Among the cultivars which presented better values for acidity (higher or equal to 0.3 g citric acid 100 g-1) were RPT 1095, AG 45, H 9553 and Hypeel 45.

Fruit firmness and skin resistance of processing tomato varieties tested in Badajoz (Spain), related to mechanical harvesting.

Determinations of resistance to damage were carried out in a total of 31 tomato varieties for processing, with the purpose of choosing the most suitable ones for mechanical harvesting. The characteristics studied include: puncture, deformation and rupture of the fruits, the ease of detachment of the fruits also being determined. Seventeen varieties were chosen, for further tests, with values 0.76 to 1.7 2 N of resistance to puncture; 3 to 9 N/mm of resistance to compression and 2.16 to 29.40 N resistance to detachment.

Mulch materials in processing tomato: a multivariate approach.

Mulch materials of different origins have been introduced into the agricultural sector in recent years alternatively to the standard polyethylene due to its environmental impact. This study aimed to evaluate the multivariate response of mulch materials over three consecutive years in a processing tomato (Solanum lycopersicon L.) crop in Central Spain. Two biodegradable plastic mulches (BD1, BD2), one oxo-biodegradable material (OB), two types of paper (PP1, PP2), and one barley straw cover (BS) were compared using two control treatments (standard black polyethylene [PE] and manual weed control [MW]). A total of 17 variables relating to yield, fruit quality, and weed control were investigated. Several multivariate statistical techniques were applied, including principal component analysis, cluster analysis, and discriminant analysis. A group of mulch materials comprised of OB and BD2 was found to be comparable to black polyethylene regarding all the variables considered. The weed control variables were found to be an important source of discrimination. The two paper mulches tested did not share the same treatment group membership in any case: PP2 presented a multivariate response more similar to the biodegradable plastics, while PP1 was more similar to BS and MW. Based on our multivariate approach, the materials OB and BD2 can be used as an effective, more environmentally friendly alternative to polyethylene mulches.

Assessment of insurance coverage and claims in rainfall related risks in processing tomato in Western Spain

An extension of guarantees related to rainfall-related risks in the insurance of processing tomato crops has been accompanied with a large increase in claims in Western Spain, suggesting that damages may have been underestimated in previous years. A database was built by linking agricultural insurance records, meteorological data from local weather stations, and topographic data. The risk of rainfall-related damages in processing tomato in the Extremenian Guadiana river basin (W Spain) was studied using a logistic model. Risks during the growth of the crop and at harvesting were modelled separately. First, the risk related to rainfall was modelled as a function of meteorological, terrain and management variables. The resulting models were used to identify the variables responsible for rainfall-related damages, with a view to assess the potential impact of extending insurance coverage, and to develop an index to express the suitability of the cropping system for insurance. The analyses reveal that damages at different stages of crop development correspond to different hazards. The geographic dependence of the risk influences the scale at which the model might have validity, which together with the year dependency, the possibility of implementing index based insurances is questioned.

Assessment of insurance coverage and claims in rainfall related risksin processing tomato in Western Spain

An extension of guarantees related to rainfall-related risks in the insurance of processing tomato crops hasbeen accompanied with a large increase in claims in Western Spain, suggesting that damages may havebeen underestimated in previous years. A database was built by linking agricultural insurance records,meteorological data from local weather stations, and topographic data. The risk of rainfall-related dam-ages in processing tomato in the Extremenian Guadiana river basin (W Spain) was studied using a logisticmodel. Risks during the growth of the crop and at harvesting were modelled separately. First, the riskrelated to rainfall was modelled as a function of meteorological, terrain and management variables. Theresulting models were used to identify the variables responsible for rainfall-related damages, with a viewto assess the potential impact of extending insurance coverage, and to develop an index to express thesuitability of the cropping system for insurance. The analyses reveal that damages at different stages ofcrop development correspond to different hazards. The geographic dependence of the risk influences the scale at which the model might have validity, which together with the year dependency, hampers the possibilityof implementing index based insurances is questioned.

Industrial scale microwave processing of tomato juice using a novel continuous microwave system

This study evaluated the effect of an industrial scale continuous flow microwave volumetric heating system in comparison to conventional commercial scale pasteurisation for the processing of tomato juice in terms of physicochemical properties, microbial characteristics and antioxidant capacity. The effect against oxidative stress in Caco-2 cells, after in vitro digestion was also investigated. Physicochemical and colour characteristics of juices were very similar between technologies and during storage. Both conventional and microwave pasteurisation inactivated microorganisms and kept them in low levels throughout storage. ABTS⁺ values, but not ORAC, were higher for the microwave pasteurised juice at day 0 however no significant differences between juices were observed during storage. Juice processed with the microwave system showed an increased cytoprotective effect against H₂O₂ induced oxidation in Caco-2 cells. Organoleptic analysis revealed that the two tomato juices were very similar. The continuous microwave volumetric heating system appears to be a viable alternative to conventional pasteurisation.

Impact of long-term storage at ambient temperatures on the total quality and stability of high-pressure processed tomato juice

High-pressure processing (HPP) can produce tomato juice of high quality and safety with a short shelf life under refrigeration temperatures. Long-term higher temperature storage studies are rare and temperature tolerant products are challenging to develop. The effect of high-pressure processing (HPP) on the total quality (colour, microbial counts, phytochemical levels, antioxidant and enzymatic activities) and stability (retention over time) of tomato juice during long-term storage was investigated. Thermal processing (TP) was used as a control treatment, and overall, two different ambient conditions (20 °C and 28 °C) were tested. Immediately after processing, HPP products proved superior to TP ones (enhanced redness, total carotenoids and lycopene, stable total phenols and inactivation of pectin methyl esterase). During initial storage (30 d) most quality attributes of HPP juice remained stable. Prolonged storage, however, led to losses of most quality attributes, although HPP (20 °C) showed lower quality degradation rate constants comparison to TP and HPP (28 °C). Industrial Relevance: There is a demand for ambient stable tomato products, especially in some parts of the world, and current industrial practices (canning, pasteurisation) either compromise in product quality or require refrigeration conditions. High-pressure processing has been investigated as milder technology, with a potential to deliver superior quality. The drawback is that is also requires chill storage. The results of this study show how quality parameters behave in a high-pressured tomato product and pave the way for further development that could optimise this technology. This could be of economic importance for the tomato juice industry to develop new products stable in ambient temperatures and perhaps beneficial for cutting down the refrigeration costs under specific conditions.

Relations between resistance of fruit and skin characteristics in tomato varieties.

Varietal differences in physical properties of processing tomato fruits related with resistance are determined. Mean values of skin resistance and firmness are highly correlated with rupture of the fruits by quasi-static compression and by impact. Skin resistance is dependent on the features of the epidermis, studied microscopically.

Tomatoes for processing in the 90's: Postharvest handling.

Processing tomato industry has a high potential in Spain. Variety testing and mechanization studies and applications have been performed during the last 15 years. Many factors affect the quality and product losses during post-harvest handling which may be classified as: main or external factors: those related to the systems, procedures and devices; and fruit factors: those related to fruit properties. A research project is being carried on in the area of Vegas del Guadiana (Badajoz, Spain) to study these factors and to estimate costs, and to develop improved post-harvest handling practices.

Efeito da solarizacao sobre a producao de tomate de mesa e de industria em uma estufa modelo capela.

A tecnologia de controle de nematóides nos solos de estufas, em uso, envolvem o uso de processos físicos(vapor), físicos/químicos e químicos que são onerosos, insalubres, de difíceis manuseio e poluidores do meio ambiente. Esta pesquisa tem por objetivo adaptar o processo de solarização de solos, para as condições de plantio protegido de tomate do DF. Os testes com 6 cultivares desenvolvidas em áreas infestadas como Meloidogyne incognita raça 1 e Meloidogyne javanica e com solarização evidenciaram a eficácia da tecnologia de solarização no controle de nematóides de galhas.

Interferência de caruru-de-mancha, maria-pretinha, picão-preto e tiririca em tomateiro industrial

Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

Períodos de interferência de maria-pretinha sobre tomateiro industrial

Determinou-se os efeitos da convivência com plantas de maria-pretinha sobre a produtividade do tomateiro industrial, híbrido Heinz 9992, em um experimento com dois grupos de tratamentos: no primeiro, o tomate permaneceu livre da competição (60 mil plantas ha-1 de maria-pretinha) do transplantio até 15; 30; 45; 60; 75; 90; 105 e 120 dias (colheita); no segundo, a cultura permaneceu em competição com a maria-pretinha do transplantio até os mesmos períodos citados. Utilizaram-se blocos casualizados, três repetições e parcelas de quatro linhas. Altura, área foliar e massa seca da parte aérea da maria-pretinha foram obtidas a partir de amostras de dez plantas. A área foliar das plantas de maria-pretinha cresceu até 75 dias de convivência com as plantas de tomate (1.588 dm² planta-1), a altura até 60 dias de convivência (85 cm) e a massa seca da parte aérea até 120 dias de convivência (31,7 g planta-1). As produtividades mais alta (108,6 t ha-1 ou 87,6% da produção total de frutos) e mais baixa (14,2 t ha-1; 59,0%) de frutos maduros de tomate foram observadas quando a convivência entre tomate e maria-pretinha ocorreu respectivamente apenas nos 15 primeiros dias e ao longo de todo o ciclo do tomate. Nestes tratamentos, o peso médio de frutos maduros foi de respectivamente 58,7 e 38,0 g. Verificou-se que cada cm² de acréscimo em área foliar das plantas de maria-pretinha causou uma redução de 0,04 t ha-1 na produção de frutos maduros (PFM) (R² = 0,90), cada centímetro em altura da planta daninha reduziu 0,82 t ha-1 na PFM (R² = 0,78) e cada grama de acréscimo em massa seca de caules e folhas da planta daninha causou uma redução de 2,84 t ha-1 PFM (R² = 0,97). O período anterior à interferência, considerando-se a redução na produtividade do tomate em 5%, foi de 27 dias após o transplantio (DAT) da cultura; o período total de prevenção à interferência foi de 46 DAT e, o período crítico de prevenção à interferência, de 27 a 46 DAT.