Análise da relação entre manufatura enxuta e desempenho operacional de empresas do setor automotivo no Brasil

Arguments that lean manufacturing can positively relate with the operational performance of companies have been spreading the literature since the 1990s. However, there is a theoretical and empirical gap on this issue that needs further empirical evidence to validate or refute these arguments to the Brazilian reality. Hence, this research aims to, empirically, verify if the lean manufacturing positively influences the performance of the operations of companies in the Brazilian automotive industry, focusing on the segment of automotive parts and components. Methodologically, we carried out a survey of 75 companies in the mentioned sector. The data were analyzed using Structural Equation Modeling, a second-generation multivariate analysis. The main results of this research are: in fact, lean manufacturing positively affects the operational performance of the studied companies, validating the main hypothesis stated in this article, but this relation is just considered weak, although positive; all lean manufacturing practices analyzed were encountered in the reality, especially for the variable continuous improvement, with the highest average and the correlation between the adoption of Kanban and Just in Time; the operational performance construct has some practices/measures identified by the literature, which have not been validated by the studied sector, as innovation (new products) and quality.

Otimização do processo de MRP (Material Requirement Planning) de embalagens: uma aplicação da metodologia lean six sigma em uma indústria de agronegócios

There is a growing search for continuous improvement within the companies which creates an obligation of reducing and when it is possible eliminating waste. Production Planning and Control Department (PCP) is not out of this question, making necessary the application of methods and creation of tools that eliminate steps which do not add value to the planning process. This paper aims to develop a tool which concentrates in just one place all the necessary information to make the packaging material requirement planning (MRP) in a agribusiness company. Besides, it also aims, in a more visual way and using devices that prevent mistakes (Poka-Yoke), to reduce the number of reviews and mistakes made by analysts. As a result, an Excel spreadsheet was developed. This spreadsheet shows what happens with the status of planning and receiving of packaging, giving some advices when some critical situation happens. The use of Lean Manufacturing Method and the action research method helped to well define the problem and to reduce the number of steps, spreadsheets and time of process in 80%, 60% and 75%, respectively

Lean Six sigma aplicado a uma empresa do setor de embalagens

With the advent of a global economy, Lean Six Sigma meets the demand of new production process that creates products within the customer’s specification without any wastage. The objectives of this work is to use the concepts Lean Manufacturing and Six Sigma parallel to minimize costs, increase the customer base, reduce the delivery time which implies an increase in the turnover of products on the shelves in a packaging company. We used the DMAIC method to continue working. The method DMAIC indicated the main failure modes that were fixed in the step improve. At this stage the tools of Lean Manufacturing gain tremendous value by optimizing processes with defects. The conclusion involves an increase in monthly billing, a corporate restructuring and, finally, a renewal in how to conduct the work of management

A aplicação da teoria do lean seis sigma na prestação de serviços no setor agrícola

This thesis aims to analyze the applicability of Lean Six Sigma and DMAIC to improve processes focused on agriculture. We discuss the origins of each system separately, Lean Manufacturing, the Toyota plants in Japan, and Six Sigma, by Motorola in the U.S., and then appears to merge them and can meet their complementarities and synergy between their tools. Finally, we describe a case study focused on the harvesting department, applicable to all types of manuals crops, covering the production of fruits, vegetables and greens. This study shows the ability to reduce costs, increase productivity and elimination of defects that the methodology developed with the fusion of Lean Manufacturing with Six Sigma allows

Controle de velocidade e tração de rodas independentes para veículos elétricos

This work presents a proposal to replace thetraditional system of traction electric car that usesone electric motor and a mechanical differential, by two electric motors of lower power, controlled byelectronic control low cost. The proposed control isopen loop and uses the technique of Pulse WidthModulation (PWM), discrete and synchronizedaiming to reduce the generation of harmonics. The implementation of two smaller motor one on each wheel-drive distributes the weight of the vehicle, improving the heat exchange of the windings,beyond enable the power components supporting a current of 50% predicted for only one motor . The solution adopted for being open-loop, has a similar behavior to the mechanical differential, where theeffort imposed by the trajectory makes the velocity distribution between the wheels be appropriate tovehicle trajectory

Aumento de produtividade em uma célula produtiva com processo de usinagem utilizando conceitos Lean

In the current competitive and global scenario, companies in search for solutions that become the production every time more efficient is increasing and at the same time cost reductions and cost eliminations are becoming increasingly evident and needed. In an attempt to improve production, this work aims to compare benefits obtained using principles of philosophy Lean Manufacturing in an productivity growth of a cell from an auto parts sector industry. For that purpose it will be studied the history, the concepts and the tools of philosophy Lean Manufacturing, thus using the as a business-strategic tool to accomplish goals that the company expects to get greater competitiveness and quality. The efficiency of philosophy Lean Manufacturing was already confirmed through applying the concepts in the process which has been improved inside an auto parts sector industry. At last, comparative analyzes showed benefits obtained with the use of Lean Manufacture tool called VSM, Value Stream Map, which translates the Value Stream Map of a particular family of parts as the identification, minimization and elimination of waste identified

Lean construction como estratégia para melhorias em canteiros de obras: uma revisão sistemática na literatura nacional

Pós-graduação em Engenharia de Produção - FEB

Redução de tempos de setup: aplicação de troca rápida de ferramentas em indústria de bebidas

The current competitive market requires companies to adapt so that they can meet the needs of customers in an agile manner and aimed at the lowest possible cost in their manufacture, be it a product or service. The Toyota Production System is aimed at higher profits through lean manufacturing practices with reduced spending, smaller lots and inventories, generated by market demand. The variety of products makes the setup of the equipment a critical point and it should be reduced as much as possible so it does not affect productivity. The rapid exchange of tools allows with few actions and a modification that time does not exceed one digit on your total time. In this study, a case study showed that only with standardization and use of cheap improvements made it possible to reduce setup time in bottle labeling machine by 98 minutes for a final time of approximately 10 minutes with little investment, demonstrating the feasibility the displayed and a monthly gain tool in bottles at approximately 120,000, generating a performance gain and budget of approximately R$ 94,000.00 per month

Redução de tempos de setup: aplicação de troca rápida de ferramentas em indústria de bebidas

The current competitive market requires companies to adapt so that they can meet the needs of customers in an agile manner and aimed at the lowest possible cost in their manufacture, be it a product or service. The Toyota Production System is aimed at higher profits through lean manufacturing practices with reduced spending, smaller lots and inventories, generated by market demand. The variety of products makes the setup of the equipment a critical point and it should be reduced as much as possible so it does not affect productivity. The rapid exchange of tools allows with few actions and a modification that time does not exceed one digit on your total time. In this study, a case study showed that only with standardization and use of cheap improvements made it possible to reduce setup time in bottle labeling machine by 98 minutes for a final time of approximately 10 minutes with little investment, demonstrating the feasibility the displayed and a monthly gain tool in bottles at approximately 120,000, generating a performance gain and budget of approximately R$ 94,000.00 per month

Riconfigurazione delle linee di assemblaggio manuale presso una azienda produttrice di macchine per l'agricoltura: applicazione delle 5S e dei principi di Lean Production nella transizione in ottica Pull

“Lean Thinking” non è semplicemente una nuova metodologia organizzativa, ma rappresenta un nuovo modo di ragionare, teso ad accrescere la flessibilità dell’impresa attraverso un ripensamento dell’intero flusso di creazione del valore, dalla progettazione fino alla gestione degli ordini. Questo lavoro presenta i risultati che un’azienda produttrice di macchine per l’agricoltura, la Gallignani di Russi, ha ottenuto in campo logistico e produttivo, grazie all’applicazione dei principi della Lean Production.

Developmental changes of BOLD signal correlations with global human EEG power and synchronization during working memory

In humans, theta band (5-7 Hz) power typically increases when performing cognitively demanding working memory (WM) tasks, and simultaneous EEG-fMRI recordings have revealed an inverse relationship between theta power and the BOLD (blood oxygen level dependent) signal in the default mode network during WM. However, synchronization also plays a fundamental role in cognitive processing, and the level of theta and higher frequency band synchronization is modulated during WM. Yet, little is known about the link between BOLD, EEG power, and EEG synchronization during WM, and how these measures develop with human brain maturation or relate to behavioral changes. We examined EEG-BOLD signal correlations from 18 young adults and 15 school-aged children for age-dependent effects during a load-modulated Sternberg WM task. Frontal load (in-)dependent EEG theta power was significantly enhanced in children compared to adults, while adults showed stronger fMRI load effects. Children demonstrated a stronger negative correlation between global theta power and the BOLD signal in the default mode network relative to adults. Therefore, we conclude that theta power mediates the suppression of a task-irrelevant network. We further conclude that children suppress this network even more than adults, probably from an increased level of task-preparedness to compensate for not fully mature cognitive functions, reflected in lower response accuracy and increased reaction time. In contrast to power, correlations between instantaneous theta global field synchronization and the BOLD signal were exclusively positive in both age groups but only significant in adults in the frontal-parietal and posterior cingulate cortices. Furthermore, theta synchronization was weaker in children and was--in contrast to EEG power--positively correlated with response accuracy in both age groups. In summary we conclude that theta EEG-BOLD signal correlations differ between spectral power and synchronization and that these opposite correlations with different distributions undergo similar and significant neuronal developments with brain maturation.

Determinación del contenido de alúmina reactiva de las adiciones puzolánicas naturales y artificiales, por termogravimetría y por el método de Rietveld

Tanto el tema de esta investigación, como sus objetivos, fundamentos, materiales seleccionados y parte experimental para alcanzarlos, han sido promovidos por la situación y el estado de las construcciones de hormigón armado que se comenzaron a realizar en España a partir del año 1975, con hormigones y morteros de cemento que contenían cenizas volantes hasta un 20 %, en principio, y hasta un 35 %, más tarde, de su dosificación de cemento Portland (CP), los cuales y en contra de lo esperado, han demandado y continúan demandando, muy a pesar de sus aparentes bondades de todo tipo que se les atribuían, una necesidad de mejora de sus prestaciones, especialmente, debido a un nivel inesperadamente bajo de la durabilidad de algunas obras construidas con los mismos. Todo era debido, en definitiva, a que las adiciones puzolánicas, naturales y artificiales, tales como las cenizas volantes, referidas antes, se vienen utilizando reglamentariamente para la fabricación de cementos y/o de sus productos derivados, hormigones, morteros y pastas, en la mayor parte de los países industrializados, desde hace ya más de tres décadas aproximadamente, en las mismas condiciones e idénticos usos constructivos que los hormigones y morteros de CP puro, viniendo además, dictada dicha utilización de estos materiales residuales, hoy sub-productos industriales, por cuestiones medioambientales y/o económicas, principalmente, motivo por el cual esta Tesis Doctoral ha pretendido responder también, adecuadamente y de manera esquemática (en forma de diagrama de flujo), a los criterios que deben de tenerse en cuenta a la hora de su selección y caracterización normalizada y reglamentada de estas adiciones minerales activas, sobre todo, antes de su dosificación y uso en forma del denominado cemento Portland con puzolana, o con ceniza volante, o con esquistos calcinados o con puzolanas calcinadas o con humo de sílice, cemento Portland mixto, cemento puzolánico o cemento compuesto, para que dichos problemas no se le produzcan al hormigón armado ni en masa. De aquí el enfoque tan particular y especial de esta investigación, al haberla circunscrito únicamente a las puzolanas naturales y artificiales, por considerarlas todas ellas, independientemente de por su origen, como materiales constituidos por pequeñas fracciones cristalinas distribuidas aleatoriamente en una matriz mayoritariamente vítrea y/o amorfa, la cual es la que le confiere su reactividad con el hidróxido de calcio en forma de cal apagada o de portlandita procedente de la hidratación del CP. A su vez, dichas fracciones vítreas y/o amorfas están constituidas, en su mayor parte, por sílice reactiva, SiO2r-, alúmina reactiva, Al2O3r-, y óxido de hierro reactivo, Fe2O3r-, recibiendo además, en conjunto, el nombre específico de "factores hidráulicos" de la puzolana, los cuales, por lo común, difieren cuantitativamente de sus contenidos totales, determinados por fusión alcalina mediante procedimientos normalizados. De los tres óxidos reactivos mencionados y desde el punto de vista técnico, los más importantes por su mayor presencia en casi todas las puzolanas naturales y artificiales y, también, transcendencia en la durabilidad química que les pueden llegar a conferir al hormigón armado y en masa, mortero o pasta de cemento que las contenga, son la SiO2r- y la Al2O3r-. El primero de los dos, la SiO2r-, reacciona nada más que con la portlandita (y el Ca(OH)2) para formar geles C-S-H, más tarde transformados en tobermoritas o en jennitas, semejantes a los que originan la alita y la belita del CP en su hidratación. Y desde el punto de vista normativo, la presencia de esta fracción silícica reactiva en las puzolanas viene regulada por la norma EN 197-1, de modo general, siendo además referida por la norma EN 450-1:2006, en el contexto de las cenizas volantes en su adición al hormigón, como "un polvo fino de partículas principalmente de forma esférica y cristalina, procedentes de la combustión de carbón pulverizado, que tiene propiedades puzolánicas y que está compuesto fundamentalmente de SiO2 y Al2O3". Además y de acuerdo con la primera de las dos normas, "El contenido de dióxido de silicio reactivo (definido y determinado según la norma EN 196-2 o su equivalente la UNE 80225) no debe ser inferior al 25 % en masa". Por su parte, cuantiosos estudios experimentales realizados por Talero solo y con otros investigadores, han demostrado que si la puzolana no es adecuada en calidad ni en cantidad, la durabilidad del cemento del que forme parte, y, por consiguiente, de los productos derivados que con él se fabriquen, hormigones, morteros, pastas y prefabricados, puede llegar a ser anormalmente baja, porque la alúmina reactiva, Al2O3r-, o alúmina tetra- o penta-coordinada que la constituye, se implica como tal, de una forma muy directa y con resultados totalmente contrapuestos incluso, en los ataques químicos agresivos naturales que se les producen, provenientes de terrenos y aguas selenitosas (sulfatos, que atacan en su caso al propio material hormigón, mortero y pasta que la contiene para formar ettringita de rápida formación, ett-rf, la cual puede llegar incluso a provocar un ataque rápido del yeso), del rocío marino y de las sales de deshielo (cloruros, que atacan, en cambio, a las armaduras de acero del hormigón provocándoles su corrosión electroquímica por "picadura", si bien, en este otro ataque químico, dicha Al2O3r- lo que origina es sal de Friedel de rápida formación, sF-rf, también, cuyo efecto es, en cambio, colmatador y protector, en definitiva, de dicha corrosión electroquímica), del agua de mar (acción agresiva mutua de cloruros y sulfatos), de la carbonatación, de la reactividad árido-álcali, además de intervenir en la liberación del calor de hidratación, así como también, en el comportamiento reológico de sus pastas, etc., acortándoles de este modo su durabilidad prevista y, en ocasiones, muy seriamente incluso. Pero lo más paradójico de todo es, que a pesar de su referido comportamiento totalmente contrapuesto, frente a sulfatos y cloruros, - aún no se dispone de un método de análisis químico para su determinación cuantitativa, que sea además relativamente sencillo en su operatividad, veraz, preciso, de respuesta rápida, desde el punto de vista técnico de la construcción (no más de 28 días), repetible, reproducible, que no implique peligro alguno para la seguridad vital de las personas que lo tengan que manipular y poner en práctica, económico, y que sirva también tanto para investigación -vertiente científica-, como, sobre todo, para control de calidad -vertiente técnica-, - y ni mucho menos tampoco se dispone todavía, de especificación química alguna que precise el contenido máximo de Al2O3r- (%) que tiene que poseer una puzolana natural o artificial, para poder ser añadida al cemento Portland y/o al hormigón que va a estar sometido a un determinado ataque químico agresivo de los mencionados antes, y, en especial, a sulfatos, a cloruros o al agua de mar. Y para mayor justificación de ambas necesidades, se ha de decir también que la vigente Instrucción de Hormigón Estructural EHE-08 no contempla tampoco especificación química alguna sobre los "factores hidráulicos", en general, ni del contenido de Al2O3r-(%) de las cenizas volantes, muy en particular, en su Artículo 30º "Adiciones", ni en ningún otro Artículo, a pesar de que sí contempla, en cambio, - otras especificaciones químicas que carecen del necesario significado en cuanto a la necesidad de llevar explícita o implícitamente, el mensaje de la Durabilidad Química deseado, y - el Artículo 37º, el cual y para mayor abundamiento se titula paradójicamente "Durabilidad del hormigón y de las armaduras". Asimismo, tampoco se contempla en la última versión que acaba de publicarse de la norma EN 197-1 titulada: "Cementos. Parte 1: Composición, especificaciones y criterios de conformidad de los cementos comunes". Ni tampoco, en la norma EN 450-1:2006 titulada "Cenizas volantes para hormigón. Parte 1: Definiciones, especificaciones y criterios de conformidad", ni en la vigente Instrucción española para la Recepción de Cementos, RC-08, ni en la norma ASTM C618-03 tampoco. La única especificación química que ambas normas, la europea y la norteamericana, refieren es aquella que dice que la suma de los contenidos porcentuales de SiO2 total, Al2O3 total y Fe2O3 total, de la puzolana natural o artificial, ha de ser mayor o igual que 70 %, definiendo, además, a las puzolanas de este modo tan genérico: "materiales silíceos o silíceos y aluminosos, que por sí mismos no poseen valor cementante alguno, pero que finamente divididos y en presencia de humedad, reaccionarán químicamente con hidróxido de calcio a temperaturas ordinarias para formar compuestos que poseen propiedades cementantes". Por consiguiente y de acuerdo con todo lo anterior, el objetivo primordial de esta Tesis Doctoral ha sido: Diseñar y poner a punto un nuevo método analítico de utilidad técnica (que la duración máxima del ensayo no sea mayor de 28 días), para determinar el contenido de alúmina reactiva, vítrea o amorfa, Al2O3r-, de las puzolanas naturales y artificiales. Y una vez puesto a punto, validarlo a nivel de su repetibilidad, de acuerdo con parámetros estadísticos apropiados, poniendo especial énfasis en los criterios de aceptación establecidos por la American Association of Official Analytical Chemists (AOAC). Y para conseguirlo, la innovación de esta investigación se ha basado en los siguientes fundamentos generales, a saber: - Toda la alúmina de cualquier puzolana natural o artificial, capaz de ser atacada, disuelta y lixiviada en 28 días, por la portlandita o por el hidróxido de calcio, Ca(OH)2, en medio acuoso, es considerada como alúmina reactiva, Al2O3r-. - Dicha fracción alumínica reactiva de la puzolana natural o artificial se tiene que encontrar, además, en el estado físico-químico de poder reaccionar químicamente también, en presencia de hidróxido de calcio, cloruro de sodio y agua, para originar monocloro¿aluminato de calcio hidratado, C3A·CaCl2·10H2O, o sal de Friedel. Además, dicho estado físico-químico de la puzolana ha de ser acorde con la definición de alúmina reactiva adoptada en esta investigación en razón de las prestaciones reales de durabilidad química que le puede llegar a conferir a los cementos de mezcla y a sus productos derivados, hormigones, morteros y pastas, que se fabriquen con la misma. - La originalidad de este nuevo método analítico, respecto a los demás métodos ya existentes, reside en que la cuantificación de dicha fracción alumínica reactiva de la puzolana natural o artificial, se realiza mediante cálculo estequiométrico, basándose, para ello, en dicha reacción química de formación de sal de Friedel precisamente, tras 28 días de hidratación básica-salina acelerada de la puzolana natural o artificial, habiéndose realizado, además, en esta investigación dicha determinación cuantitativa de la cantidad de sal de Friedel originada por cada puzolana, mediante dos técnicas analíticas instrumentales que fueron las siguientes: el análisis termogravimétrico (variante I ó I-I en su caso) y el método de Rietveld con la difracción de Rayos X en polvo (variante II). - La reacción química de formación de sal de Friedel tras 28 días de hidratación básica-salina acelerada de las puzolanas que se analicen, se optimizó para asegurar que el único compuesto químico de aluminio y cloro formado fuese sal de Friedel nada más (dosificando para ello en cantidad adecuada los reactivos químicos necesarios: Ca(OH)2, NaCl y agua destilada), manteniendo, además y por otra parte, el compromiso apropiado entre el máximo rendimiento de dicha reacción química (ataque, disolución y lixiviación en 28 días, de toda la alúmina reactiva de la puzolana) y el modo y medios más adecuados de acelerarlo para conseguirlo fue a 40°C de temperatura, con agitación constante y cierre hermético del reactor. - La aplicabilidad y selectividad del nuevo método analítico, objeto de esta Tesis Doctoral, fue estudiada con una serie de puzolanas naturales y artificiales españolas, silíceas y/o silíceas y aluminosas en naturaleza, que fueron las siguientes: M0 (metacaolín 0), M1 (M0 con 50 % de cuarzo), C y L (puzolanas naturales de las Islas Canarias), CV10 y CV17 (cenizas volantes), A (puzolana natural de Almagro), O (puzolana natural de Olot) y HS (humo de sílice). - Todas las adiciones minerales anteriores cumplieron con los principales requisitos físicos y químicos que son preceptivos para poder considerarlas, antes de todo, como puzolanas, lo que era indispensable y de obligado cumplimiento, para poderles determinar su contenido total de Al2O3r- (%) mediante el nuevo método analítico. Estos condicionantes fueron los siguientes: grado adecuado de finura de molido o tamaño medio de partícula (según la norma EN 451-2), haber sido analizadas químicamente antes de todo (según la norma EN 196-2 ó la ASTM C311), con el fin de determinarles especialmente, sus contenidos totales de SiO2 (%), Al2O3 (%) y Fe2O3 (%), haberles determinado, además, su contenido de sílice reactiva, SiO2r- (%) (según la norma UNE 80225), y haber cumplido con el ensayo de puzolanicidad o de Frattini (según la norma EN 196-5) a la edad de 28 días al menos. Este último requisito, otrora de obligado cumplimiento hasta el año 1988, para cualquier puzolana natural y artificial que una fábrica de cementos pretendiera introducir en el proceso de fabricación de un nuevo cemento puzolánico o cemento tipo CEM IV, ha logrado así, que se tenga que volver utilizar de nuevo de forma obligada con esta Tesis Doctoral. Y los resultados obtenidos con el nuevo método analítico de los contenidos de Al2O3r-(%) de las puzolanas seleccionadas, fueron los siguientes: - Mediante su variante I: M0 29.9 %, M1 16.9 %, CV10 11.4 %, L 12.3 %, C 12.6 %, A 8.0 %, CV17 9.5 % y O 6.3 % de Al2O3r-, y - Mediante su variante II: M0 30.7 %, M1 15.4 %, CV10 14.7%, L 11.8 %, C 11.1 %, A 8.9 %, CV17 9.6 % y O 6.8 % de Al2O3r-. Finalmente, todos ellos fueron contrastados, además, mediante la calibración y validación del nuevo método analítico, con los valores de referencia obtenidos de esas mismas puzolanas, los cuales se les habían determinado mediante el método de Florentín, consistente en atacar, disolver y lixiviar también toda la fracción alumínica soluble de la puzolana (y además, aquella silícica y férrica que la constituyen a la par), pero, en especial, su contenido total de alúmina reactiva, mediante un ataque básico (con Ca(OH)2 en medio acuoso a temperatura del laboratorio, habiendo sido, además, su duración hasta 1 año), seguido de otro ácido (con HCl, d = 1.12), habiéndose obtenido esta vez los siguientes resultados de sus contenidos de Al2O3r- (%): M0 28.8 %, M1 16.7 %, CV10 9.7 %, L 11.2 %, C 12.2 %, A 13.0 %, CV17 10.6 % y O 9.5 %. Dicha validación realizada ha puesto de manifiesto, en términos generales, que el nuevo método analítico es más fidedigno que el de Florentín, por lo que resulta ser totalmente apropiado para obtener los resultados que se han pretendido, además de proporcionarlos en un espacio de tiempo relativamente corto (28 días a lo sumo) y a un coste económico razonable por no elevado (salvo error u omisión y libre de impuestos directos e indirectos, el coste económico estimado de la variante I estaría en torno a 800.00 - 900.00 €/puzolana -caso más probable-, y aproximadamente una tercera parte nada más, en el caso de que la edad máxima del ensayo acelerado sea 7 días nada más -caso menos probable-), y, por consiguiente, técnicamente aceptable, al cumplir, además, en todo el rango considerado de variabilidad posible de concentraciones o contenidos del analito buscado en la puzolana, con tales parámetros de validación como son: linealidad (los resultados obtenidos son directamente proporcionales a la señal-respuesta instrumental recibida), sensibilidad, precisión excelente, repetibilidad satisfactoria de los valores obtenidos de los contenidos de Al2O3r- de todas y cada una de las adiciones puzolánicas seleccionadas, confirmando, por ello, la universalidad de su uso. Finalmente, las ventajas del nuevo método analítico, respecto a los métodos ya existentes recopilados de la bibliografía (el método de Florentín, el método de López Ruiz -HF 40 % y HNO3 2N-, el método de Murat y Driouche para arcillas -HF 0.5M-, el método de Arjuan, Silbee y Roy para cenizas volantes -HF 1 %- y su modificación por Fernández-Jiménez y cols. -HF 1 %, 27Al NMR MAS y XRD (método de Rietveld)-, y el método de determinación de la relación SiO2r-/Al2O3r- para arcillas y cenizas volantes por Ruiz-Santaquiteria y cols. -HF 1 %, NaOH 8M y ICP-AES-) son, principalmente, estar exento de peligro alguno para la seguridad vital de las personas que lo tengan que manipular y poner en práctica, ser bastante apropiado para control de calidad además de para investigación, su considerable menor coste económico, su relativamente corto espacio de tiempo que se necesita para obtener la respuesta-resultado pretendida (28 días a lo sumo), así como su universalidad y selectividad, puesto que además, su aplicabilidad es para todo tipo de adiciones puzolánicas naturales o artificiales, como así lo demuestran los resultados obtenidos de los materiales puzolánicos naturales y artificiales seleccionados y analizados, en un rango de concentraciones del analito -contenido de alúmina reactiva, Al2O3r- (%)-, desde el 5 % hasta el 30 % en masa, rango éste que, por otra parte, comprende prácticamente TODAS las adiciones puzolanas naturales y artificiales existentes en el mercado transnacional y las aún por existir. Por consiguiente y de acuerdo con lo anterior, el nuevo método analítico, ya sea realizado mediante su variante I o la II, debido, - en primer lugar, a los fundamentados planteamientos relativos a su procedimiento experimental -modus operandi- el cual ha sido aplicado a una amplia gama de puzolanas naturales y artificiales, y - en segundo lugar, debido a la calidad de los resultados obtenidos con un grado de precisión y repetibilidad excelentes, ha demostrado poseer una gran utilidad científica -para investigación-, pero, sobre todo, técnica -para control de calidad de adiciones puzolánicas naturales y artificiales que se adicionan habitualmente al cemento Portland en fábrica y/o a sus hormigones y morteros en planta-, además de ser representativos los valores obtenidos mediante el mismo respecto a la más que probable durabilidad química que cada una de ellas puede llegarle a conferir al hormigón armado y en masa, mortero y pasta del que forme parte, así como también su cantidad adecuada de sustitución parcial de cada cemento Portland para conseguirla, acorde con sus propias prestaciones químico-físicas o físico-químicas que puede llegarle a conferir, según sea su carácter químico (alumínico, alumínico-silícico, silícico-alumínico, silícico-férrico-alumínico o silícico), forma y tamaño medio de su partícula. Por último, el nuevo método analítico ha demostrado cumplir además, con todos los requisitos de obligado cumplimiento que establece la norma ISO/IEC 17025 sobre la calidad y fiabilidad de nuevos métodos o procedimientos analíticos no normalizados todavía, para poder ser propuesto en un futuro próximo, ante la Comisión de AENOR correspondiente, con objeto de comenzar un expediente para su certificación y normalización. ________________________________________________________________________________ Both the subject of this research, its objectives, fundamentals, materials selected and experimental part to achieve, have all been promoted by the situation and the state of reinforced concrete constructions that began performing in Spain from 1975, with concrete and mortars cement containing fly ash up to 20 %, in principle, and later, up to 35 % to its content of Portland cement, which and against expected, demanded a need to improve their performance, especially due to an unexpectedly low level of durability of some works built with them, despite, however, its apparent benefits of all kinds are ascribed to them. Ultimately, the natural or artificial pozzolanic additions, such as fly ash specially, referred to above, have been used with regulation to manufacture cements and/or its derivatives, concretes, mortars, cement pastes, in the most industrialized countries. More than three decades ago, under the same conditions and identical construction mainly uses concretes and mortars plain Portland cement, besides coming, given that use of these waste materials, industrial by-products today for environmental and/or economic issues. For this reason, this Doctoral Thesis aims to answer properly and schematically (in the form of flow chart), the criteria to be taken into account when selection and characterization standardized for these active mineral additions, especially prior to choosing and use in the so-called Portland Cement (PC) pozzolan, or with fly ash or with calcined shales or with calcined pozzolans or with silica fume or PC mixed or pozzolanic cement or compound cement, for that such pathology problems will not occur when reinforced concretes nor mass concretes are used for building. Hence the very particular and special focus about this research, having confined only to the natural or artificial pozzolans, considering them all, regardless of their origin, approach as materials consisting of small crystalline fractions randomly distributed in a largely vitreous and/or amorphous matrix, which confers their reactivity with calcium hydroxide in the form of slaked lime or portlandite from PC. In turn, these vitreous and/or amorphous fractions consist in its greater part, by reactive silica, SiO2r-, reactive alumina, Al2O3r-, and reactive iron oxide, Fe2O3r-, which also receive, in conjunction, the specific name of "hydraulic factors" of the pozzolan. Usually, they all differs in quantity of their respective total contents of the SiO2 (%), Al2O3 (%) and Fe2O3 (%) determined the pozzolan by alkaline fusion by means of standard procedures. Of the three above-mentioned oxides reagents and from the technical point of view, the most important for its increased presence in every one of the natural or artificial pozzolans and also significance in the chemical durability that can get them to give the concrete mortar or cement paste which contain them, are SiO2r- and Al2O3r-. From the first two, the SiO2r- reacts with portlandite only, released in the hydration of the PC (and with Ca(OH)2), to form C-S-H gels, transformed in tobermorites or jennites later on, similar to C-S-H gels also originating from the alite and belite hydration in the CP. From the standardization criteria point of view, the presence of this silicic fraction in pozzolans is regulated at first, by the European standard EN 197-1, in general, also being referred by the EN 450-1:2006, in the context of the fly ash in addition to the concrete, as a "fine powder of spherical particles mainly crystalline form. It is from the combustion of pulverized coal, which have pozzolanic properties and is mainly composed of SiO2 and Al2O3". In addition and according to the EN 197-1 standard, the reactive silica content (which can be defined and determined in accordance with EN 197-1 standard or its UNE 80225 standard) must not be lower than 25 % of its mass. Meanwhile, considerable experimental studies by Talero and Talero et al, have shown that if the pozzolan is not adequate in quality nor quantity, the durability of cement that is part and, therefore, of its derivative products, concretes, mortars and pastes cement, can become abnormally low because its reactive alumina, Al2O3r- (%), content or tetra- or penta-coordinated alumina which involves itself in a very direct and totally mixed and conflicting results even at all aggressive chemical attack natural to produce to the concrete, mortar and paste with inadequate natural and/or artificial pozzolans, such as those from the selenitous land and waters (sulfates, strikes if the material itself concrete, mortar and paste that contain them, for rapid forming ettringite form, ett-rf, which can even cause rapid gypsum attack to said concrete). In contrast, sea spray and de-icing salts (chlorides strikes the reinforced steel concrete causing them electrochemical corrosion by "bite", although in that other chemical attack, such Al2O3r- causes rapid Friedel's salt formation, Fs-rf, too, to cause protector effect of the electrochemical corrosion of reinforcements for these chlorides), seawater (mutual aggressive action of chlorides and sulfates), carbonation, alkali-silica reaction, and, in addition, to influence the release of hydration heat, as well as in the rheological behavior of the pastes, etc., decreasing/shorting them thus their expected durability and sometimes even very seriously. But the most ironic thing is, that despite its referral totally opposed, compared to sulfates and chlorides, behaviour, - far not available is, a chemical analysis method for its quantitative determination, which is also relatively simple in operation, accurate, precise, rapid response, from a technical point of view for building (no more than 28 days), repeatable, reproducible, not involving danger to life safety of the people who need to manipulate and implement, economic, and also serve for both scientific research and technical side, and - has yet to be any chemical specification that sets maximum levels for Al2O3r-(%) in the natural or artificial pozzolan to be added to the cement and/or to the concrete that will be subject to a particularly aggressive chemical attack from those mentioned above, and in particular, to sulphates, chlorides or sea water. And for the sake of and justification of this need, it has to be said that the current Spanish Instruction for Structural Concrete EHE-08 does not provide any specification on "hydraulic factors" in general, nor the content of Al2O3r- (%) in fly ash, very particular, as Article 30º "Additions", or any other Article, although does provide, however, other chemical specifications lacking the necessary meaning in terms of the message Chemical Durability mentioned, nor the Article 37º which and for greater sake, is paradoxically entitled "Durability of the concrete and of their reinforcements". It has also not contemplated in the latest version just released from EN 197-1 standard entitled "Cement Part 1: Composition, specifications and conformity criteria for common cements". Nor, in EN 450-1:2006 entitled "Fly ash for concrete Part 1: Definitions, specifications and conformity criteria", nor by current Spanish Instruction for Cement Reception, RC-08, nor the ASTM C618-03 Standard either. The only chemical specification that both Standards, European and American, refer is one that says that the sum of the total contents of SiO2 (%), Al2O3 (%) and Fe2O3 (%) of natural and artificial pozzolan, must be greater than or equal to 70 % , defining pozzolans thus: "siliceous or aluminous and siliceous materials, which themselves do not have any cementitious value but finely divided and in the presence of moisture it reacts with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties". Consequently and according to everything related before, the primary objective of this Doctoral Thesis has been: To design and start-up a new quantitative analytical method of technical utility (the maximum test duration is not more than 28 days), to determine the content of reactive alumina content, Al2O3r- (%), vitreous or amorphous alumina, of natural and artificial pozzolans. And once designed, validate at repeatability level and in accordance with appropriate statistical parameters with special emphasis on the acceptance criteria established by the American Association of Official Analytical Chemists (AOAC). And to achieve this, the innovation of this research has been based on the following general principles, namely: - All the alumina in any pozzolan, natural or artificial, that can be attacked, dissolved and leached by portlandite or calcium hydroxide, Ca(OH)2, in aqueous medium, is considered reactive alumina, Al2O3r-. - This aluminic fraction of natural or artificial pozzolan to analyze and study, has to be in such physical-chemical state that it can react in the presence of calcium hydroxide, sodium chloride and water status and to cause monochloro-aluminate hydrated calcium, C3A·CaCl2·10H2O or Friedel's salt. Moreover, such physical-chemical state of the pozzolan must be consistent with the definition of reactive alumina adopted in this research because of the actual performance of chemical durability that can reach confer on blended cements and their derivatives, concretes, mortars and pastes that are manufactured with the same. - The originality of this new analytical method, compared to the other methods for determining reactive alumina existing (collected in abbreviated form in the state of the art of this report), is the quantification of such aluminic fraction of natural or artificial pozzolans is performed by stoichiometric calculation based on this, in the chemical reaction of Friedel's salt formation after 28 days of the analysis of saline-basic hydration accelerated natural or artificial pozzolan also performed in this research, and the quantitative determination of the Friedel's salt has been performed by two instrumental analytical techniques known as thermogravimetric analysis (variant I), and Rietveld method with X-ray powder diffraction (variant II). - The chemical reaction of Friedel's salt formation after 28 days of accelerated saline-basic hydration of the selected natural and artificial pozzolan, was optimized to ensure that the single chemical compound of aluminium and chlorine formed was Friedel's salt only (dosing for this purpose in amount suitable chemical reagents: Ca(OH)2, NaCl and distilled water), and, on the other hand, maintaining the appropriate compromise between the highest yield from the chemical reaction (attack, dissolution and leaching in 28 days, all reactive alumina of pozzolan) and to accelerate the etching media, which were 40°C temperature, constant stirring and sealing the reactor. - The applicability and selectivity of the new analytical method, the subject of this Doctoral Thesis, was studied with a series of Spanish natural and artificial pozzolans, siliceous or siliceous and aluminous in nature, which were as follows: M0 (metakaolin 0), M1 (M0 with 50 % quartz), L and C (natural pozzolans of the Canary Islands), CV10 (fly ash 10), CV17 (fly ash 17), A (natural pozzolan of Almagro), O (natural pozzolan of Olot), and HS (silica fume). - All mineral admixtures were selected satisfied the physical and chemical requirements proposed to consider them as pozzolan, which was mandatory, so its Al2O3r- (%) content can determine by the new analytical method. These conditions were as follows: adequate degree of fineness of grind or average particle size (according to EN 451-2 standard), have been analyzed chemically (according to EN 196-2 or ASTM C311 standards), in order to determine their total contents of SiO2 (%), Al2O3 (%) and Fe2O3 (%), mainly, having also determined its reactive silica content, SiO2r- (%) (UNE 80225 standard), and fulfilled with testing of pozzolanicity or Frattini test (according to EN 196-5 standard) at 28 days age at least. The last criteria was mandatory until 1988, for any natural and artificial pozzolan to a factory intended to introduce cements in the manufacturing process of a new Portland cement type CEM IV pozzolanic additions, and with this Doctoral Thesis has made is to be used once again mandatory. And the results obtained using the new analytical method, of the Al2O3r- (%) content for each selected pozzolan, were as follows: - by its variant I: M0 29.9 % , M1 16.9 % , CV10 11.4 % , L 12.3 % , C 12.6 % , A 8.0 % , CV17 9.5 % and O 6.3 % of Al2O3r-, and - by its variant II: M0 30.7 % , M1 15.4 % , CV10 14.7% % , L 11.8 % , C 11.1 % , A 8.9 % , CV17 9.6 % and O 6.8 % of Al2O3r-. Finally, they would all be further contrasted by the calibration and validation of new analytical method, with reference values obtained from these same natural and artificial pozzolans, which had been given by the method of Florentin, consisting of attack, dissolve and leached with a basic attack (with Ca(OH)2 in aqueous medium and laboratory temperature, having also been its duration up to 1 year), followed by another acid attack (HCl, d = 1.12), all soluble aluminic fraction of pozzolan, and in particular their total content of reactive alumina, Al2O3r-(%), was this time as follows: M0 28.8 %, M1 16.7 %, CV10 9.7 %, L 11.2 %, C 12.2 %, A 13.0 %, CV17 10.6 % and O 9.5 % (and their siliceous and iron contents that are at par). This validation has shown on the new analytical method is more reliable than Florentin method, so it turns out to be entirely appropriate to get the results that have been tried by the same, besides providing them a relatively short space of time (28 days at most) and reasonably no high economic cost (unless mistake -free direct and indirect taxes, such economic cost would be between 800.00 - 900.00 €/pozzolan (most likely case), and about an one-third part around, in the event that the maximum age of the accelerated test is 7 days only (less likely case). So it is technically acceptable, to consider the range of possible variability of concentrations or contents pozzolan analyte with validation parameters such as: linearity (the results obtained are directly proportional to the instrumental response signal received), excellent sensitivity and accuracy, satisfactory repeatability values from the contents of each and Al2O3r- (%) each selected pozzolan, confirming therefore universal use. Finally, the advantages of the new analytical method over existing methods compiled from literature (Florentin method , the Lopez Ruiz method -HF and HNO3 40 % 2N-, the method of Murat and Driouche for clays -0.5M HF-, the method of Arjuan, Roy and Silbee for fly ash -HF 1 %- and its modification by Fernández-Jiménez et al -HF 1 %, 27Al MAS NMR and XRD (Rietveld method)-, and the method for determining the SiO2r-/Al2O3r- clay and fly ash ratio of Santaquiteria Ruiz et al -HF 1 %, NaOH 8M and ICP-AES-) are primarily and relatively short time get the result intended answer (28 days at most), its considerable lower cost, free from danger to the life safety of the people who need to manipulate and put in practice as well as its universality and selectivity, since it is applicable for all types of natural or artificial pozzolans, as it has been shown by the results of selected natural and artificial pozzolanic materials and analyzed in a range of analyte concentrations -reactive alumina, Al2O3r- (%) content- from 5 % to 30 % by mass, this range, on the other hand, includes virtually ALL existing transnational market in natural and artificial pozzolans and still exist. Therefore and in accordance with the above, the new analytical method is already performed by the variant I or II, because, - firstly, grounded to experimental approaches concerning its experimental procedure -"modus operandi"- which has been applied to a wide range of natural and artificial pozzolans, and - secondly, due to the quality of the results obtained with a great degree of accuracy and repeatability, it has been shown to possess significant scientific value in the research, but especially technical value -for quality control of natural and artificial pozzolans commonly added to Portland cement factory and/or directly to their concrete and mortar in plant-, and also be representative enough of the values obtained by the same probable chemical durability that each of them can reach out to give the concrete mortar and paste to which it belongs, as well as proper amount of partial replacement of Portland cement. To get in line with their own chemical-physical or physical-chemical features which can come to confer, as its chemical character (aluminic, silicic-aluminic, aluminic-silicic, aluminic-ferric-silicic or ferric-silicic), form and medium size of its particle is. Finally, the new analytical method has proven to meet all mandatory requirements established by ISO/IEC 17025 on the quality and reliability of new methods or analytical procedures are not standardized yet, in order to be considered appropriate this new analytical method, in this Doctoral Thesis it is to be proposed in the near future, before the corresponding AENOR (Spanish Association for Standardization and Certification) Commission, to start a procedure for certification and standardization.

A configuration framework of manufacturing strategy paradigm in state owned enterprises within China's petrochemical industry:building context-embedded configurations for the paradigm of strategic manufacturing management from exploratory case studies

The role of the production system as a key determinant of competitive performance of business operations- has long been the subject of industrial organization research, even predating the .explicit conceptua1isation of manufacturing, strategy in the literature. Particular emergent production issues such as the globalisation of production, global supply chain management, management of integrated manufacturing and a growing e~busjness environment are expected to critically influence the overall competitive performance and therefore the strategic success of the organization. More than ever, there is a critical need to configure and improve production system and operations competence in a strategic way so as to contribute to the long-term competitiveness of the organization. In order to operate competitively and profitably, manufacturing companies, no matter how well managed, all need a long-term 'strategic direction' for the development of operations competence in order to consistently produce more market value with less cost towards a leadership position. As to the long-term competitiveness, it is more important to establish a dynamic 'strategic perspective' for continuous operational improvements in pursuit of this direction, as well as ongoing reviews of the direction in relation to the overall operating context. However, it also clear that the 'existing paradigm of manufacturing strategy development' is incapable of adequately responding to the increasing complexities and variations of contemporary business operations. This has been factually reflected as many manufacturing companies are finding that methodologies advocated in the existing paradigm for developing manufacturing strategy have very limited scale and scope for contextual contingency in empirical application. More importantly, there has also emerged a deficiency in the multidimensional and integrative profile from a theoretical perspective when operationalising the underlying concept of strategic manufacturing management established in the literature. The point of departure for this study was a recognition of such contextual and unitary limitations in the existing paradigm of manufacturing strategy development when applied to contemporary industrial organizations in general, and Chinese State Owned Enterprises (SOEs) in particular. As China gradually becomes integrated into the world economy, the relevance of Western management theory and its paradigm becomes a practical matter as much as a theoretical issue. Since China markedly differs from Western countries in terms of culture, society, and political and economic systems, it presents promising grounds to test and refine existing management theories and paradigms with greater contextual contingency and wider theoretical perspective. Under China's ongoing programmes of SOE reform, there has been an increased recognition that strategy development is the very essence of the management task for managers of manufacturing companies in the same way as it is for their counterparts in Western economies. However, the Western paradigm often displays a rather naive and unitary perspective of the nature of strategic management decision-making, one which largely overlooks context-embedded factors and social/political influences on the development of manufacturing strategy. This thesis studies the successful experiences of developing manufacturing strategy from five high-performing large-scale SOEs within China’s petrochemical industry. China’s petrochemical industry constitutes a basic heavy industrial sector, which has always been a strategic focus for reform and development by the Chinese government. Using a confirmation approach, the study has focused on exploring and conceptualising the empirical paradigm of manufacturing strategy development practiced by management. That is examining the ‘empirical specifics’ and surfacing the ‘managerial perceptions’ of content configuration, context of consideration, and process organization for developing a manufacturing strategy during the practice. The research investigation adopts a qualitative exploratory case study methodology with a semi-structural front-end research design. Data collection follows a longitudinal and multiple-case design and triangulates case evidence from sources including qualitative interviews, direct observation, and a search of documentations and archival records. Data analysis follows an investigative progression from a within-case preliminary interpretation of facts to a cross-case search for patterns through theoretical comparison and analytical generalization. The underlying conceptions in both the literature of manufacturing strategy and related studies in business strategy were used to develop theoretical framework and analytical templates applied during data collection and analysis. The thesis makes both empirical and theoretical contributions to our understanding of 'contemporary management paradigm of manufacturing strategy development'. First, it provides a valuable contextual contingency of the 'subject' using the business setting of China's SOEs in petrochemical industry. This has been unpacked into empirical configurations developed for its context of consideration, its content and process respectively. Of special note, a lean paradigm of business operations and production management discovered at case companies has significant implications as an emerging alternative for high-volume capital intensive state manufacturing in China. Second, it provides a multidimensional and integrative theoretical profile of the 'subject' based upon managerial perspectives conceptualised at case companies when operationalising manufacturing strategy. This has been unpacked into conceptual frameworks developed for its context of consideration, its content constructs, and its process patterns respectively. Notably, a synergies perspective towards the operating context, competitive priorities and competence development of business operations and production management has significant implications for implementing a lean manufacturing paradigm. As a whole, in so doing, the thesis established a theoretical platform for future refinement and development of context-specific methodologies for developing manufacturing strategy.

Virtual manufacturing:a study of some important issues relating to the transformation of traditional manufacturing organisations

This thesis starts with a literature review, outlining the major issues identified in the literature concerning virtual manufacturing enterprise (VME) transformation. Then it details the research methodology used – a systematic approach for empirical research. next, based on the conceptual framework proposed, this thesis builds three modules to form a reference model, with the purpose of clarifying the important issues relevant to transforming a traditional manufacturing company into a VME. The first module proposes a mechanism of VME transformation – operating along the VME metabolism. The second module builds a management function within a VME to ensure a proper operation of the mechanism. This function helps identify six areas as closely related to VME transformation: lean manufacturing; competency protection; internal operation performance measurement; alliance performance measurement; knowledge management; alliance decision making. The third module continues and proposes an alliance performance measurement system which includes 14 categories of performance indicators. An analysis template for alliance decision making is also proposed and integrated into the first module. To validate these three modules, 7 manufacturing organisations (5 in China and 2 in the UK) were investigated, and these field case studies are analysed in this thesis. The evidence found in these organisations, together with the evidence collected from the literature, including both researcher views and literature case studies, provide support for triangulation evidence. In addition, this thesis identifies the strength and weakness patterns of the manufacturing companies within the theoretical niche of this research, and clarifies the relationships among some major research areas from the perspective of virtual manufacturing. Finally, the research findings are summarised, as well as their theoretical and practical implications. Research limitations and recommendations for future work conclude this thesis.

Where are UK manufacturers along the journey to Lean?

Lean manufacturing is now widely accepted amongst UK based manufacturers as a valuable aid to achieving competitiveness. The associated principles, tools and techniques have been well documented since the 1980s and there are many competent practitioners, consultants and academics promoting Lean manufacturing. Therefore, it is useful to ask how well UK manufacturers are progressing along the Lean journey? This paper therefore provides an insight into this question by presenting the results, based on indepth case studies of five representative companies, that reflect progress being made within the UK manufacturing sector.